Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitriding

Standard type

STRAIGHT EJECTOR PINS –STANDARD TYPE–

L

Part Number – L – (KC/WKC … etc.) EPN 16 – 500 – KC8

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Quotation

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

KC Single flat cutting P/2 ≦ KC < H/2

HC

0 - 0.1

KC

b1 (Range of guaranteed shaft diameter precision)

x 1

Die Steel SKD61

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 E L dimension becomes shorter by (T–TC).

WKC Two flats cutting P/2 ≦ WKC < H/2

TC

TC

0 - 0.1

About Designation Unit for Key Flat Cutting

WKC

Pre–Hardened Die Steel SKD61

T

+ 0.1

Dowel hole boring E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Dowel pin driving E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

0 d

T d ℓ 1 4 2 5 6 3 8 T d ℓ 4 2 3 6 3 5 8

KAC KBC

R ≦ 0.5 ( P ≦ 2 R ≦ 0.3 )

NC

- 0.1 0

- 0.1 0

Stainless Steel SUS440C

KAC

KBC

T

T

P

+ 5 + 0.1

L

(1)  To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible

d

RKC Two flats (right angled) cutting P/2 ≦ RKC < H/2

NCW

4mm

0 - 0.1

RKC

T

JIS (6/8mm) JIS (6/8mm)

T P dimension tolerance L P 1–13 15–20

Head thickness T T Tolerance

Part Number

d

SKD61 equivalent + Nitriding 900HV– Base material: 40–45HRC Surface:

T d ℓ 2 4 2 5 6 3 8

M Material H Hardness

DKC Three flats cutting P/2 ≦ DKC < H/2

25

NCS

0 –0.02 0 –0.05

EPN

0 - 0.1

10mm

4mm (T4)

–0.01 –0.02 –0.01 –0.03

–0.01 –0.03 –0.01 –0.03

–0.01 –0.04 –0.01 –0.05

L ≦ 500 L ≧ 600

DKC

DKC

T

Range of guaranteed shaft diameter precision/Base material hardness/Range of guaranteed surface hardness for nitriding (details D P.7 )

EPJ

6/8mm (JIS)

P –0.01 –0.02 P 0 - 0.005

Numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

SKC Four flats cutting P/2 ≦ SKC < H/2

217

NHC

0 - 0.1

SKC

Head thickness 4mm

Head thickness JIS

Part Number

± 0.5 AG ° 0 °

L Selection

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° increments 0 < AG < 360

Type

P 0

1 2 3

NHN

H T H T

P

KGC

–0.002

Head thickness 4 mm

Head thickness JIS

KGC

1 1.1 1.2 1.3 1.4 100 150 1.5

Standard Size Total Length Designation

3

MC

P 8

M

Head tapping E Available for EPJ when P ≧ 8 X Combination with any other alteration not available

100 150 200 100 150 200

120 ° 120 °

M4

Three flats cutting at 120° P/2 ≦ KTC < H/2

0 - 0.1 120 °

10 M5 12/15 M6 16–25 M8

MC

1.6 1.7 1.8 1.9

KTC

4

2

100 150 200 250 300 350 400

M × 1

KTC

2.1 2.2 2.3 2.4

100 150 200 250 300

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

5

2.5

100 150 200 250 300 350 400

– –

2.6 2.7 2.8 2.9

100 150 200 250 300

6

3

100 150 200 250 300 350 400450 500

3.1 3.2 3.3 3.4

100 150 200 250 300 350 400

Tip Process

3.5

100 150 200 250 300 350 400450 500

7

3.6 3.7 3.8 3.9

100 150 200 250 300 350 400 100 150 200 250 300 350 400

4

(500) (600)

Engraving

(4.1)

(4.2)

(4.3)

(4.4)

200

300

400

8

4.5

100 150 200 250 300 350 400

(500)

Gas Vent

8

EPN

(4.6)

(4.7)

(4.8)

(4.9)

200

300

400

4

5

100 150 200 250 300 350 400

500 (600)

9

(5.1)

(5.2)

(5.3)

(5.4)

200

300

400

6

5.5

100 150 200 250 300 350 400

500

9

(5.6)

(5.7)

(5.8)

(5.9)

200

300

400

10

6

100 150 200 250 300 350 400

500 (600) (700) (800)

(6.1)

(6.2)

(6.3)

(6.4)

200

300

400

EPJ

6.5

100 150 200 250 300 350 400 100 150 200 250 300 350 400 100 150 200 250 300 350 400(450) 100 150 200 250 300 350 400(450) 100 150 200 250 300 350 400(450) 100 150 200 250 300 350 400 100 150 200 250 300 350 400(450) 100 150 200 250 300 350 400

500 (600) (700)

10

11

7 8

500 (600) (700) (800) (900) (1000) 500 (600) (700) (800) (900) (1000) 500 (600) (700) (800) (900) (1000) 500 (600) (700) (800) (900) (1000)

11 15 17 18 20 21

13 15 17 18 20 21 25 30

10 12

(13)

500

8

15 16 20 25

500 (600) (700) (800) (900) (1000) 500 (600) (700) (800) (900) (1000) 500 600 700 800 900 1000 500 600 700 800 900 1000

150 200 250 300 400

– –

200

300

400

E The P dimension enclosed in brackets ( ) is applicable only for EPN. E The L dimension enclosed in brackets ( ) is applicable only for EPJ.

Part Number

Part Number – L EPN 3 – 100 50PACK-EPN 3 – 100 100PACK-EPN 3 – 100

L

Order

PACK Type

P

Packed Product

1.5 2 3 4 5 100 150 200 6 150 200

50 PACK 100 PACK

EPN

300

EPJ 4 5 6 8

150 200 250 300

Delivery Quotation

25

26

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