Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitrided

DIE CAST CORE PINS –SHAFT DIAMETER (D) SELECTION TYPE–

Part Number – L – F – A – V – C/R – (KC/WKC … etc.) DPDE6 – 38 – F29.00 – A3.00 – V2.50 – R0.5 – KC3.4

High Speed Steel SKH51

Alterations

Part Number M Material s Surface treatment

H Hardness

DSPDL DS □ DPDL DPD □

48±2HRC

Alterations Code

Spec.

Alterations Code

Spec.

Die Steel SKD61

SKD61 (DAC)

± 0.1 RZ

Single flat cutting KC = 0.1mm increments E D/2 ≦ KC < H/2 Two flats cutting WKC = 0.1mm increments E D/2 ≦ WKC < H/2 Two flats (right angled) cutting RKC = 0.1mm increments E D/2 ≦ RKC < H/2

Tip R processing RZ = 0.1mm increments * V is a dimension prior to R processing. E 0.3 ≦ RZ < V 2 X Not available for DSPDL/DPDL

Surface 900HV– Base material 48±2HRC

KC

Nitrided

KC - 0.1 0

NAK80

DSPDL DPDL (Nitrided)

DSD DPDD (Nitrided)

DH2F

Select DSC/DPDC when C = D–A 2

WKC

0 WKC - 0.1

RZ

R ≦ 0.3

± 0.05 C

R ≦ 0.3

Ks = 45 ° ± 1 °

Pre-hardened Steel

RKC

- 0.1 RKC 0

Part Number

RZ/BZ max.

PROVA400 Pre-hardened Steel

DSA/DPDA

ℓ–1.0

ℓ–(1.0 + D–A 2 ) * When AC code is used ℓ–(1.0 + D–A 2tanAC )

Head diameter change HC = 0.1mm increments E D ≦ HC < H

0

T = 10

T = 10 - 0.05 0

- 0.05

E C < D–A 2 E 0.1 ≦ C ≦ 1.5 E ℓ ≧ C + 1.0

DSC/DPDC

Stainless Steel SUS440C

+ 0.1

+ 0.05

F

HC

L

0

0

E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

0

ℓ–(1.0 + C) ℓ–(1.0 + R)

DSD/DPDD DSE/DPDE

L - 0.05

MAS1C

DSA DPDA (Nitrided)

DSE DPDE (Nitrided)

SR

Head thickness change TC = 0.1mm increments E 4.0 ≦ TC < 10 (Dimensions L and F remain unchanged) E 10–TC ≦ Lmax.–L

TC - 0.05 0

4mm

TC

R ≦ 0.3

R ≦ 0.3

± 0.1 R

BZ

Tip spherical (SR) processing. * V is a dimension prior to SR processing. E BZ = SR = V 2 X Not available for DSPDL, DPDL E It will be L 0 –0.1 .

10

JIS (6/8mm)

0 - 0.1

L

Standard Ks = 45° can be specified as an angle AC = 1° increments E 30 ≦ AC ≦ 60 E Available for DSC, DPDC, DSD, DPDD only Working limits for DSD, DPDD A + 2 (C × tanAC°) < D X Combination with RD not available Changes general R0.3 or less to R0.8–1.0 E Available for DSC, DPDC, DSD, DPDD only D–A ≧ 2.0 C ≧ 1.0 for DSD, DPDD X Combination with AC not available

AC °

10mm

0

0

AC

T = 10

T = 10

- 0.05

- 0.05

+ 0.1

Free Designation

+ 0.1

F

F

0 L - 0.05 0

0 - 0.05 L 0

D–A 2

E 0.3 ≦ R ≦ E ℓ ≧ R + 1.0

E ℓ ≧ 1.0

RD

D (P) –0.01 –0.02 D (P) 0

RD

DSC DPDC (Nitrided)

–0.005

Details of part ①

Details of part ②

R ≦ 0.3

E Key flat cutting (KC, WKC, RKC) tolerance is 0 –0.1 . Tolerance 0

D (P) 0

Ks = 45 °

± 1 °

–0.003

R ≦ 0.3

–0.1 remains unchanged when D/2 is designated to align to the shaft diameter.

Total Length Designation

C

R ≦ 0.3

0

D–A 2

T = 10

Shaft Diameter / Total Length Designation Free Designation

+ 1.0

E ℓ ≧

- 0.05

+ 0.1

F

0

When AC code is used

0

E ℓ ≧ D–A 2tanAC

- 0.05 L

+ 1.0

TiCN Coating

0.1mm increments

Part Number

0.01mm increments

H

ℓmax.

Two Step Shape

Type

D

L

F

A

Vmin.

C/R

0.1 ≦ C ≦ 1.5 and C < D–A 2 DSD DPDD ( ) R ≧ 0.3 and R ≦ D–A 2 DSE DPDE ( )

4 5 6 8

1.00 1.50

8 9

45.00

(No Nitriding) DSPDL

F ≧ 10.00

D > A ≧ V

10 13 15 17 19 21

DSA DSC DSD DSE

2.00

30.00

DSPDL No need to designate F, A, V when DSPDL,DPDL are selected

DSA No need to designate A when DSA, DPDA are selected

10 12 14 16

50.00

200.00

(Nitrided) DPDL

DPDA DPDC DPDD DPDE

2.50

23 18 E Designation of R is available for DSE/DPDE only E When L dimension is 100 or more, the head area is annealed.

PartNumber – L – F – A – V – C/R DPDE6 – 38.00 – F29.00 – A3.00 – V2.50 – R0.5

Order

Delivery Quotation

413

414

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