Standard Components For Plastic Mold 2021

ROUND CORE PINS FOR BOSS –SHAFT DIAMETER (D) SELECTION / (P) DESIGNATION TYPE–

– (KC/WKC … etc.)

Part Number – L – P – A – B – Tip size (C/R/SR/G/Q)

Type

T Tolerance

H Hardness HRC

M Material

Alterations

– A3.00 – B2.50 – C0.3–G0.3

– RKC3.0

BCDS–CG4 – 38.00

Shaft diameter (D) selection type

Shaft diameter (P) designation type

D or P A

B

Alteration details D P.365

BCHBS–BL6 – 50.00 – P5.70

– B0.40 – SR2.60

– TRN

BCDS– □□ BCDBS– □□ BCPS– □□ BCPBS– □□ BCHS– □□ BCHBS– □□ BCVS– □□ BCVBS– □□

–0.01 –0.02

0 –0.04 0 –0.02 0 –0.02 0 –0.01

Alterations Code

Spec.

Alterations Code

Spec.

SKD61 48–52

0 –0.005

Head diameter change HC = 0.1 mm increments E (DorP) ≦ HC < H E In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft.

± 0.02

Single flat cutting (DorP)/2 ≦ KC < H/2

KC

KC - 0.01 0

HC

0 –0.005

SKH51 58–60

R ≦ 0.3

About Designation Unit for Key Flat Cutting

WKC Two flats cutting

(DorP)/2 ≦ WKC < H/2

0 - 0.01

Head diameter change (precision) HCC = 0.1 mm increments E (DorP) + 0.5 ≦ HCC < H−0.3

WKC

HCC

Varied dimension flat cutting (DorP)/2 ≦ KAC < H/2 KBC = 0.1 mm increments only KAC < KBC < H/2

KAC KBC

(1) When specifying key flat cutting according to shaft diameter Unit of designation • Shaft diameter (D) selection type 0.05 mm increments possible

- 0.01 KBC 0

Head thickness change TC = 0.1 mm increments E 1.5 ≦ TC < 4 (Dimension L remains unchanged) E 4 - TC ≦ Lmax.–L

KAC

0

TC

T = 4

0 -

TC

- 0.02

Concave part is applied with electric discharge finishing ( 0.4 )

Shape Select from the following gure

B

0.02

+ 0.02 0

4

Two flats (right angled) cutting (DorP)/2 ≦ RKC < H/2

L

RKC

RKC - 0.01 0

TRN Relief under the head

Shape

(Makes plate chamfering unnecessary)

DKC Three flats cutting (DorP)/2 ≦ DKC < H/2

RS

SS

CS

BL

• Shaft diameter (P) designation type 0.005 mm

0 - 0.01

Numbering at the back part of the head Range of designation and Designation method D P.365 X Combination with SKC not available E Applicable to H ≧ 2

DKC

DKC

A15

NHC

8

increments possible

Four flats cutting (DorP)/2 ≦ SKC < H/2

SKC

R ≦ 0.1

R ≦ 0.1

R ≦ 0.1

R ≦ 0.1

B C

R

- 0.01 SKC 0

(2) When designating arbitrary key flat dimensions

E Note that finished products may not release if the boss core pin's A/B ratio, material, molding conditions, etc. are inappropriate.

B

B

B

AG °

± 0.5

Two flats (angled) cutting (DorP)/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360 Three flats cutting at 120° (DorP)/2 ≦ KTC < H/2

0 °

KGC

E 0.5 × (DorP) ≦ SR ≦ 2 × (DorP) E B ≦ SR E a ≦ (DorP)−0.4 E a = 2 SR 2 −(SR−B) 2

E 0.3 ≦ R ≦ 0.5 E R ≦ {(DorP)−A−0.2}/2

E 0.2 ≦ C ≦ 0.5 E C ≦ {(DorP)−A−0.2}/2

Unit of designation 0.1 mm

KGC

120 ° 120 °

BS

SG

CG

RG

- 0.01 120 ° 0

KTC

KTC

R ≦ 0.1

G

B G C

B G R

SR

B

B

E 0.2 ≦ C ≦ 0.5 E C ≦ {(DorP)−A−0.2}/2 E 0.25 ≦ G ≦ 1.0 E A ≧ 2G + 0.5

E 0.3 ≦ R ≦ 0.5 E 0.25 ≦ G ≦ 1.0 E A ≧ 2G + 0.5

E 0.5 ≦ SR ≦ 2 × (DorP) E B ≦ SR E a ≦ (DorP)– 1 E a = 2 SR 2 −(SR−B) 2 ■ Unit of designation T Tolerance Unit of designation C ± 0.1

E 0.25 ≦ G ≦ 1.0 E A ≧ 2G + 0.5

CQ

RQ

SQ

R ≦ 0.1

Q

Q

C

Q

R

R ± 0.1 G ± 0.1 Q ± 0.1 SR ± 0.1 B ± 0.02

0.05 mm increments

B

B

B

E 0.2 ≦ C ≦ 0.5 E C ≦ {(DorP)−A−0.2}/2 E 0.25 ≦ Q ≦ 1.0 E A ≧ 2Q + 0.5

E 0.3 ≦ R ≦ 0.5 E 0.25 ≦ Q ≦ 1.0 E A ≧ 2Q + 0.5

0.01 mm increments

E 0.25 ≦ Q ≦ 1.0 E A ≧ 2Q + 0.5

■ Shaft diameter (D) selection type H Part Number Type Shape D L A

■ Shaft diameter (P) 0.01 mm designation type H Part Number 0.01 mm increments Type Shape No. L P A B 4 2 * 1.50–1.99

0.01 mm increments

B

2 10.00

4 5 6

10.00

SS SG SQ CS CG CQ RS RG RQ BL BS

SS SG SQ CS CG CQ RS RG RQ BL BS

BCDS– BCPS– (SKD61) BCHS– BCVS– (SKH51)

BCDBS– BCPBS– (SKD61) BCHBS– BCVBS– (SKH51)

2.5

2.5

2.00–2.49 2.50–2.99 3.00–3.49 3.50–3.99 4.00–4.49 4.50–4.99 5.00–5.49 5.50–5.99 6.00–6.49 6.50–6.99 7.00–7.99

5 6

100.00

3

3

100.00

1.0 ≦ A ≦ D–1 0.50 ≦ B ≦ 3.00 and B ≦ 2 × A

1.0 ≦ A ≦ P–1 0.50 ≦ B ≦ 3.00 and B ≦ 2 × A

3.5

3.5

7

7

4

4

4.5

4.5 5 5.5 6 6.5 7

8

8

10.00

10.00

5

1.0 ≦ A ≦ D–1.5

Shape BL/BS are selected 0.30 ≦ B ≦ 3.00

Shape BL/BS are selected 0.30 ≦ B ≦ 3.00

5.5

1.0 ≦ A ≦ P–1.5

9

9

120.00

120.00

6

6.5

10 BCDS– BCHS–

10 BCDBS– BCHBS–

7 8

1.0 ≦ A ≦ D–2

1.0 ≦ A ≦ P–2

8

11

11

E * No.2 c Applicable to Shape BL only.

Part Number

–L–P–A–B– C/R/SR/G/Q

Order

(Shaft diameter D selection type)

BCDS–CG4 – 38.00

– A2.50 – B2.50 – C0.5 – G0.3

(Shaft diameter P designation type) BCHBS–BL3 – 50.00 – P2.80

– B0.40 – SR2.00

Delivery Quotation

423

424

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