Standard Components For Plastic Mold 2021

Shaft diameter designation/Total length selection type

Die Steel SKD61 + Nitriding

STRAIGHT EJECTOR PINS –P DIMENSION DESIGNATION, L DIMENSION SELECTION TYPE–

L

Part Number – L – P – (KC/WKC … etc.) EPJG 4.5 – 200 – P4.23 – WKC2.115

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

Single flat cutting P/2 ≦ KC < H/2

HC

KC

0 - 0.1

KC

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 E L dimension becomes shorter by (T–TC).

Two flats cutting P/2 ≦ WKC < H/2

TC

WKC

TC

Die Steel SKD61

0 - 0.1

WKC

T

b1 (Range of guaranteed shaft diameter precision)

x 1

+ 0.1

About Designation Unit for Key Flat Cutting

Dowel hole boring E Available when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Dowel pin driving E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

T d ℓ 4 2 3 6 3 5 8 T d ℓ 1 4 2 5 6 3 8 T d ℓ 2 4 2 5 6 3 8

0 d

Pre–Hardened Die Steel SKD61

KAC KBC

NC

- 0.1 0

- 0.1 0

KAC

KBC

T

Stainless Steel SUS440C

(1) To align the key flat with the shaft diameter Unit of designation 0.005mm increments possible

R ≦ 0.5 ( P ≦ 1.99 R ≦ 0.3 ) T

d

Two flats (right angled) cutting P/2 ≦ RKC < H/2

NCW

RKC

0 - 0.1

RKC

T

P

+ 0.1 + 5

L

4mm

d

Three flats cutting P/2 ≦ DKC < H/2

NCS

DKC

JIS (6/8mm) JIS (6/8mm)

0 - 0.1

DKC

DKC

T

10mm

Numbering on the head Rangeof designation and Designation method: D P.10 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available

217

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Four flats cutting P/2 ≦ SKC < H/2

NHC

SKC

0 - 0.1

SKC

P –0.01 –0.02 P 0 - 0.005

SKD61 equivalent + Nitriding 900HV– Base material: 40–45HRC

± 0.5 AG ° 0 °

M Material

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° increments 0 < AG < 360

Head thickness T T Tolerance

Part Number

H Hardness Surface:

1 2 3

T P dimension tolerance P ≦ 12.00 P > 12.00

NHN

KGC

0 –0.02 0 –0.05

EPNG

4mm (T4)

KGC

Range of guaranteed shaft diameter precision/Base material hardness/Range of guaranteed surface hardness for nitriding (details D P.7 )

P 0

–0.01 –0.02

–0.01 –0.03

–0.002

EPJG

6/8mm (JIS)

120 ° 120 °

P M P 8.00– 9.99 M4 P10.00–11.99 M5 P12.00–15.99 M6 P16.00–24.99 M8

Three flats cutting at 120° P/2 ≦ KTC < H/2

MC

Head tapping E A pplicable for EPJG when P ≧ 8.00 X Combination with any other alteration not available

0 - 0.1 120 °

Standard Size Total Length Designation

KTC

MC

Head thickness 4mm

Head thickness JIS

KTC

Part Number

M × 1

L Selection

P 0.01mm increments

Type

H T

H T

No.

Head thickness 4mm Head thickness JIS

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

1.5 100 150 200

1.00– 1.49 1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.49 5.50– 5.99 6.00– 6.49 6.50– 6.99 7.00– 7.99 8.00– 9.99 10.00–11.99 12.00–14.99 15.00–15.99 16.00–19.99 20.00–24.99

3 4 5 6

2

100 150 200 250 300 350

2.5

3

100 150 200 250 300 350

3.5

Tip Process

7

4

100 150 200 250 300 350

8

Engraving

4.5

8

5

100 150 200 250 300 350

9

Gas Vent

EPNG

5.5 100 150 200 250 300 350

6

4

9

6

10

100 150 200 250 300 350

6.5

10

11

7 8

100 150 200 250 300 350

EPJG

11 15 17 20 21

13 15 17 20 21 25 30

100 150 200 250 300 350

10 12 15

100 150 200 250 300 350

8

16 100 150 200 250 300 350

20 25

150 200 250 300

200 300

E Nitriding may extend to the head as it is applied after dimension P machining.

Part Number – L – P EPJG 6 – 200 – P5.61

Quotation

Delivery

Order

29

30

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