Standard Components For Plastic Mold 2021

Shaft diameter/Total length designation type

Die Steel SKD61 + Nitriding

STRAIGHT EJECTOR PINS –P/L DIMENSION DESIGNATION TYPE–

L

Part Number – L – P – (KC/WKC … etc.) EPJB 4.5 – 248.35 – P4.23 – WKC2.115

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations

Spec.

Alterations

Spec.

Code

Code

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

KC Single flat cutting P/2 ≦ KC < H/2

HC

0 - 0.1

KC

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 (Dimension L remains unchanged) E T–TC ≦ Lmax.–L Dowel hole boring E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Spring pin driving E Applicable when H ≧ 4 X Combination with other than NHC/NHN not available Dowel hole + Dowel pin driving E Applicable when H ≧ 4 X  Combination with other than NHC/NHN not available

WKC Two flats cutting P/2 ≦ WKC < H/2

Die Steel SKD61

TC

b1 (Range of guaranteed shaft diameter precision)

x 1

0 - 0.1

TC

WKC

About Designation Unit for Key Flat Cutting

T

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

Pre–Hardened Die Steel SKD61

+ 0.1

KAC KBC

0 d

T d ℓ 4 2 3 6 3 5 8 T d ℓ 1 4 2 5 6 3 8 T d ℓ 2 4 2 5 6 3 8

- 0.1 0

- 0.1 0

KAC

KBC

NC

R ≦ 0.5 ( P ≦ 1.99 R ≦ 0.3 )

T

Stainless Steel SUS440C

(1) To align the key flat with the shaft diameter Unit of designation 0.005mm increments possible

RKC Two flats (right angled) cutting P/2 ≦ RKC < H/2

T

d

P

) + 0.05 0

0 + 0.02

0 - 0.1

( L > 200 L

NCW

RKC

L

4mm

T

DKC Three flats cutting P/2 ≦ DKC < H/2

JIS (6/8mm) JIS (6/8mm)

d

0 - 0.1

NCS

DKC

DKC

T

10mm

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

SKC Four flats cutting P/2 ≦ SKC < H/2

Numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available

0 - 0.1

217

SKC

P –0.01 –0.02 P 0 - 0.005

NHC

KD61 equivalent + Nitriding 900HV– Base material: 40–45HRC

M Material

Head thickness T T Tolerance

Part Number

± 0.5 AG ° 0 °

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

H Hardness Surface:

T P dimension tolerance P ≦ 12.00 P > 12.00

0 –0.02 0 –0.05

EPNB

KGC

4mm (T4)

Range of guaranteed shaft diameter precision/Base material hardness/Range of guaranteed surface hardness for nitriding (details D P.7 )

KGC

P 0

1 2 3

NHN

EPJB

6/8mm (JIS)

–0.01 –0.02

–0.01 –0.03

–0.002

120 ° 120 °

Three flats cutting at 120° P/2 ≦ KTC < H/2

0 - 0.1 120 ° KTC

Standard Size Total Length Designation

MC

P M P 8.00– 9.99 M4 P10.00–11.99 M5 P12.00–15.99 M6 P16.00–24.99 M8

Head tapping E  Applicable for EPJB when P ≧ 8.00 X  Combination with any other alteration not available

KTC

Part Number

0.01mm increments

Head thickness 4mm Head thickness JIS

MC

Type

M × 1

H T

H T

No.

L

P

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

Head thickness 4mm Head thickness JIS

1.5

40.00–200.00 40.00–250.00

1.00– 1.49 1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.49 5.50– 5.99 6.00– 6.49 6.50– 6.99 7.00– 7.99 8.00– 9.99 10.00–11.99 12.00–14.99 15.00–15.99 16.00–19.99 20.00–24.99

3 4 5 6

2

2.5

Tip Process

3

Engraving

3.5

40.00–400.00

7

4

Gas Vent

8

4.5

8

5

9

EPNB

5.5

4

6

9

6

10

6.5

10

11

7 8

EPJB

11 15 17 20 21

13 15 17 20 21 25 30

40.00–500.00

10 12 15 16 20 25

8

E Nitriding may extend to the head as it is applied after dimension P machining.

Part Number – L – P EPJB 6 – 175.31 – P5.61

Delivery Quotation

Order

31

32

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