Standard Components For Plastic Mold 2021

Die Steel SKD61 + Nitriding

High Speed Steel SKH51

EJECTOR PINS WITH GAS VENT FILTER –NORMAL TYPE/TIP PROCESSING TYPE–

EJECTOR PINS WITH GAS VENT FILTER –JIS TYPE–

Enlarged filter section

Enlarged filter section

x 1

b 1 (Range of guaranteed shaft diameter precision/hardness)

GVFE (Normal/Medium flow rate) GVFEM (Normal/Large flow rate) GVFEA (For tip processing/Medium flow rate) GVFEAM (For tip processing/Large flow rate)

N

N A

A

GVFEJ (JIS/Medium flow rate) GVFEJM (JIS/Large flow rate)

b 1 (Range of guaranteed shaft diameter precision/hardness)

x 1

( 0.1 )

L

N

N A

A

( 0.1 )

L

( G )

( C0.1 )

R ≦ 0.5

( G )

( C0.1 )

e In some sizes, escape holes do not penetrate till the head side.

T = 4

0 - 0.02

- 0.01 - 0.02

Details of ventilation groove

Details of lter end face

+ 0.02 0

+ 0.05 0

( L > 200 c

R ≦ 0.5

P

L

e In some sizes, escape holes do not penetrate till the head side.

( 3 )

x 1 max. = 30 x 1 Shaft diameter tolerance: P

0 - 0.05

- 0.01 - 0.02

Details of ventilation groove

Details of lter end face

+ 0.02 0

+ 0.05 0

0 –0.1

e * Mark: Penetration of escape hole No–marking: No penetration of escape hole ■ N dimension/Escape hole type

T

( L > 200 c

N L ≦ 150 150 < L 175 < L 200 < L 225 < L 250 < L 275 < L

P

L

P

x 1 Hardness: 28–60HRC Up to 2mm below the head: 28–35HRC Operating temperature: 180°C

■ N dimension/Escape hole type

x 1 max. = 35 x 1 Shaft diameter tolerance: P 0 –0.1 x 1 Part hardness: 28–43HRC (reference value) (without nitriding) Operating temperature: 180°C

e * Mark: Penetration of escape hole No–marking: No penetration of escape hole

25 * 25 *

3.5

125 125

150 150 25 *

175 175

200 200

225 225

250 250

P N L ≦ 150 150 < L 175 < L 200 < L 225 < L 250 < L 275 < L 300 < L 325 < L 350 < L 375 < L 4 25 * 125 150 175 200 225 250 275 300 325 350 5 25 * 200 250 300 6 25 * 250 300 8 25 * 250 300 10 25 * 230 280

4 5 6

Components

M Material

H Hardness

200

Pin body

SKH51

58–60HRC

25 *

Filter

SUS303 equivalent

Components

M Material

H Hardness

Pin body SKD61 + Nitriding treatment

Base material 37–43HRC Surface hardness 900HV–

Filter part

(reference value)

Part Number

G (reference value)

A (reference value)

L 0.01mm increments

L

H C N

Filter

SUS303 equivalent

Outer diameter Number of rings

Normal For tip processing

Type

P

GVFE (Normal/Medium flow rate) GVFEA (For tip processing/Medium flow rate) GVFEM (Normal/Large flow rate) GVFEAM (For tip processing/Large flow rate)

3.5

2

1

7

1.0

See attached table See attached table

Filter part

Part Number

G (reference value)

A (reference value)

L 0.01mm increments

4 5 6

1

H

T

C

N

40.00–300.00

3

5

0.03

Outer diameter Number of rings

Type

P

3 4

2 3

8 9

2.5 3.5

4 5 6 8

2 3 4 5 6 2 3 4 5 6

1 2 3 4 5 1 2 3 4 5

8 9

1.0 2.5 3.5 4.5 5.5 1.0 2.5 3.5 4.5 5.5

2

1

See at- tached table

6

3.5

GVFEJ (JIS/Medium flow rate)

2

1

7

1.0

40.00–400.00

10 13 15

0.03

4 5 6

1

2

40.00–300.00

3

5

0.06

3 4

2 3

8 9

2.5 3.5

8

10

3

2

4 5 6 8

8 9

e Tip processing type Processing margin: 3mm

1

See at- tached table

6

GVFEJM (JIS/Large flow rate)

Part Number – L

40.00–400.00

0.06

10 13 15

Delivery Quotation

Order

2

GVFE5 – 245.98

8

10

3

Part Number – L – (KC/WKC … etc.) GVFE6 – 300.00 – KC3.0 e The orientation of the flat cut with respect to the part A and assembly holes cannot be specified.

Alterations

Part Number – L GVFEJ10 – 380.21

Delivery Quotation

Order

Alterations Code

Spec.

Alterations Code

Spec.

Part Number – L – (KC/WKC … etc.) GVFEJM8 – 350 – TK

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H

Precision single flat cutting P/2 ≦ VKC < H/2 E Must be used with HCC Precision two flats cutting P/2 ≦ VWC < H/2 E Must be used with HCC

HC

Alterations

VKC

VKC - 0.02 0

e The orientation of the flat cut with respect to the part A and assembly holes cannot be specified.

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H–0.3 E Available when L ≦ 150 Head thickness change TC = 0.1mm increments E 2 ≦ TC < 4 (Dimension L remains unchanged) E 4–TC ≦ Lmax.–L

Alterations Code

Spec.

Alterations Code

Spec.

HCC

VWC

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H

0 - 0.02

KC Single flat cutting P/2 ≦ KC < H/2

VWC

HC

0 - 0.1

KC

About Designation Unit for Key Flat Cutting

Single flat cutting P/2 ≦ KC < H/2

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T (Dimension L remains unchanged) E T–TC ≦ Lmax.–L

KC

KC - 0.1 0

TC

0 - 0.02

TC

WKC Two flats cutting P/2 ≦ WKC < H/2

TC

0 - 0.05

TC

0 - 0.1

T

WKC

T

WKC Two flats cutting P/2 ≦ WKC < H/2

Shaft end face alignment Remove the filter protrusion on the shaft end face by wire cutting (Dimension L remains unchanged) e See page d P.454 for changes in appearance

Varied width parallel flats cutting P/2 ≦ KAC < H/2 KAC < KBC < H/2

0 - 0.1

KAC KBC

WKC

Shaft end face alignment Remove the filter protrusion on the shaft end face by wire cutting (Dimension L remains unchanged) e See page d P.454 for changes in appearance

- 0.1 0

- 0.1 0

TK

KAC

KBC

(1) To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible

Varied width parallel flats cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2 Two flats (right angled) cutting P/2 ≦ RKC < H/2

TK

KAC KBC

- 0.1 0

- 0.1 0

RKC Two flats (right angled) cutting P/2 ≦ RKC < H/2

KAC

KBC

0 - 0.1

RKC

Unit of designation 0.1mm

RKC

RKC - 0.1 0

DKC Three flats cutting P/2 ≦ DKC < H/2

Example

Example

0 - 0.1

DKC

DKC

DKC Three flats cutting P/2 ≦ DKC < H/2

• Install it in a place where gas tends to accumulate, such as the final filling part, to let the gas escape. • The gas passes through the inside of the pin and is released from the escape hole or the part A installed in the ejector space. e For details on how to use it, refer to d P.453 “Overview of pins with gas vent filter”. e For how to use the tip processing type, refer to d P.458 “About the tip processing type”.

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

• Install it in a place where gas tends to accumulate, such as the final filling part, to let the gas escape. • The gas passes through the inside of the pin and is released from the escape hole or the A part installed in the ejector space. e For details on how to use it, refer to d P.453 “Overview of pins with gas vent filter”.

0 - 0.1

SKC Four flats cutting P/2 ≦ SKC < H/2

DKC

DKC

0 - 0.1

SKC

Four flats cutting P/2 ≦ SKC < H/2

SKC

± 0.5 AG ° 0 °

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

- 0.1 SKC 0

KGC

0 ° KGC AG ° 120 ° 120 °

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

± 0.5

KGC

KGC

A

120 ° 120 °

A

Three flats cutting at 120° P/2 ≦ KTC < H/2

0 - 0.1 120 °

KTC

Three flats cutting at 120° P/2 ≦ KTC < H/2

KTC

120 °

KTC

455

456

0

KTC

- 0.1

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