Standard Components For Plastic Mold 2021

Shaft diameter designation/ Total length selection type

Pre–hardened Die Steel SKD61 Head thickness JIS

Standard type

Total length designation type

Shaft diameter/Total length designation type

STRAIGHT EJECTOR PINS –STANDARD/P DIMENSION DESIGNATION,L DIMENSION SELECTION TYPE/L DIMENSION DESIGNATION TYPE/P/L DIMENSION DESIGNATION TYPE–

L

L

L

L

Part Number – L – P – (KC/WKC … etc.) EPAJB 5 – 125.61 – P4.97 – RKC2.485

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H

Single flat cutting P/2 ≦ KC < H/2

KC

HC

KC - 0.1 0

b 1 (Range of guaranteed shaft diameter precision)

Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T EPAJ/EPAJG c Dimension L becomes shorter by (T–TC). EPAJ−L/EPAJB c E T−TC ≦ Lmax.−L (Dimension L remains unchanged)

x 1

About Designation Unit for Key Flat Cutting

Die Steel SKD61

WKC Two flats cutting P/2 ≦ WKC < H/2

TC

TC

0 - 0.1

WKC

T

Pre–Hardened Die Steel SKD61

0 + 0.1

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

- 0.05 0 R ≦ 0.5 ( P ≦ 2 R ≦ 0.3 )

T d ℓ 4 2 3 6 3 5 8

d

Dowel hole boring X Combination with other than NHC/ NHN not available

KAC KBC

NC

(1) To align the key flat with the shaft diameter Unit of designation EPAJ/EPAJ–L 0.05mm increments possible EPAJG/EPAJB 0.005mm increments possible

- 0.1 0

- 0.1 0

- 0.02 - 0.01

Stainless Steel SUS440C

T

KAC

KBC

P

T

L

ℓ 1

d

T d 4 2

Dowel hole + Spring pin driving X Combination with other thanNHC/ NHN not available

Two flats (right angled) cutting P/2 ≦ RKC < H/2

Part Number

Head thickness T L Tolerance Tip Face Roughness

4mm

RKC

NCW

RKC - 0.1 0

6 8

5

3

EPAJ

(Standard)

T

JIS (6/8mm)

+ 5 + 0.1

EPAJG (Tip diameter designation/ Total length selection type) EPAJ–L (L dimension designation type)

4/6/8mm (JIS)

Numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC/MC not available

217

DKC Three flats cutting P/2 ≦ DKC < H/2

10mm

M Material H Hardness

SKD61 (Pre–hardened)

NHC

+ 0.05 * 0

40–45HRC Range of guaranteed shaft diameter precision/base material hardness (Details D P.7 )

0 - 0.1

EPAJB

DKC

DKC

(L/P dimension designation type)

P –0.01 –0.02 P 0 - 0.005

+ 0.5 0

* EPAJ–L L > 500 c L

Four flats cutting P/2 ≦ SKC < H/2

1

2

3

SKC

NHN

■ Standard type

■ P dimension designation, L dimension selection type

- 0.1 SKC 0

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

Part Number

Part Number

L Selection

L Selection

P 0.01mm increments

H T

H T

P 0

MC

AG °

± 0.5

Head tapping E Applicable when P ≧ 8.00 X Combination with any other alteration not available

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = 1° increments 0 < AG < 360

Type

P

Type

No.

P M P 8.00– 9.99 M4 P10.00–11.99 M5 P12 M6

–0.002

0 °

KGC

MC

2

2

1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.99 6.00– 6.99 7.00– 7.99 8.00– 9.99

4 5 6 7

4 5 6 7

100 200

100 200

Standard Size Total Length Designation

KGC

M × 1

2.5

2.5

4

4

3

3

120 ° 120 °

Three flats cutting at 120° P/2 ≦ KTC < H/2

- 0.1 120 ° 0

3.5

3.5 4 4.5

KTC

4

100 200 300

100 200 300

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

KTC

8

8

4.5

EPAJ

EPAJG

5 6 7 8

5 6 7 8

9

9

6

6

10 11 13 15 17

10 11 13 15 17

Tip Process

100 200 300

100 200 300 500 800 1000

Engraving

10 12

10 12

8

8

200 300 10.00–11.99

200 300 500 800 1000

Gas Vent

■ L dimension designation type

■ P/L dimension designation type

Part Number

Part Number

0.01mm increments

L 0.01mm increments

H T

H T

Type

P

Type

No.

L

P

2

2

1.50– 1.99 2.00– 2.49 2.50– 2.99 3.00– 3.49 3.50– 3.99 4.00– 4.49 4.50– 4.99 5.00– 5.99 6.00– 6.99 7.00– 7.99 8.00– 9.99 10.00–11.99

4 5 6 7

4 5 6 7

40.00–200.00

40.00–200.00

2.5

2.5

4

4

3

3

3.5

3.5 4 4.5

4

40.00–300.00

8

8

4.5

EPAJ–L

EPAJB

5 6 7 8

5 6 7 8

9

6

9

6

40.00–300.00

10 11 13 15 17

10 11 13 15 17

40.00–1000.00

10 12

10 12

8

8

Quotation

Part Number

– L – P

Delivery

Order

(Standard) (L dimension designation type) (Tip diameter designation/ Total length selection type) (L/P dimension designation type)

100 150.35 100 180.05

– – – –

EPAJ 3 EPAJ–L 3 EPAJG 4 EPAJB 4

– –

P3.99 P3.99

43

44

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