Standard Components For Plastic Mold 2021

Shaft diameter designation/ Total length selection type

Standard type

Shaft diameter/Total length designation type

Total length designation type

STRAIGHT EJECTOR PINS –STANDARD/P DIMENSION DESIGNATION,L DIMENSION SELECTION TYPE/L DIMENSION DESIGNATION TYPE/P/L DIMENSION DESIGNATION TYPE–

Stainless Steel SUS440C

L

L

L

L

Part Number – L – P – (KC/WKC … etc.) EPWJB 6 – 135.51 – P5.59 – WKC2.795

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Alterations

Alteration details D P.9

Alterations Code

Spec.

Alterations Code

Spec.

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

Single flat cutting P/2 ≦ KC < H/2

KC

HC

KC - 0.1 0

About Designation Unit for Key Flat Cutting

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H−0.3, P ≧ 1.5 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 EPW/EPWJ/EPWG/EPWJG c EPW–L/EPWJ–L/EPWB/EPWJB c E T−TC ≦ Lmax.−L Dowel hole boring E Applicable when H ≧ 4 X Combination with other than NHC/ NHN/GVC not available Dowel hole + Spring pin driving E Applicable when H ≧ 4 X Combination with other than NHC/ NHN/GVC not available

WKC Two flats cutting P/2 ≦ WKC < H/2

b 1 (Range of guaranteed shaft diameter precision)

x 1

Die Steel SKD61

HCC

0 - 0.1

WKC

Pre–Hardened Die Steel SKD61

Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2

KAC KBC

(1) To align the key flat with the shaft diameter Unit of designation EPW/EPWJ EPW–L/EPWJ–L 0.05mm increments possible EPWG/EPWJG EPWB/EPWJB 0.005mm increments possible

- 0.1 0

- 0.1 0

M Material H Hardness

SUS440C

KAC

KBC

R ≦ 0.3 )

R ≦ 0.5 ( P ≦ 2

56–60HRC Range of guaranteed shaft diameter precision/base material hardness (Details D P.7 )

TC

0

Stainless Steel SUS440C

TC

- 0.02

Dimension L becomes shorter by (T–TC).

- 0.02 0

T

- 0.005 0

P

T

Two flats (right angled) cutting P/2 ≦ RKC < H/2

RKC

L

RKC - 0.1 0

(Dimension L remains unchanged)

4mm

0 + 0.1 d

T d ℓ 4 2 3 6 3 5

Part Number

Shape

T L Tolerance Head thickness Tip Face Roughness

Part Number

Shape

T L Tolerance Head thickness

DKC Three flats cutting P/2 ≦ DKC < H/2

JIS (6/8mm)

NC

0 - 0.1

EPW–L

EPW

4mm (T4)

4mm (T4)

DKC

DKC

T

L dimension designation type

Standard

10mm

EPWJ–L

EPWJ

6mm (JIS)

6mm (JIS)

+ 0.02 0

+ 5 + 0.1

d

ℓ 1

T d 4 2 6 3

Four flats cutting P/2 ≦ SKC < H/2

EPWB

EPWG

4mm (T4)

4mm (T4)

SKC

NCW

P –0.01 –0.02 P 0 - 0.005 –

P diameter designation/L dimension selection type

- 0.1 SKC 0

5

L/P dimension designation type

T

EPWJB

EPWJG

6mm (JIS)

6mm (JIS)

(2) To designate arbitrary key flat dimensions Unit of designation 0.1mm

AG °

± 0.5

Two flats (angled) cutting P/2 ≦ KGC < H/2 AG = Designation 1° increments 0 < AG < 360

Numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC not available Automatic sequential numbering on the head Range of designation and Designation method: D P.10 X Combination with SKC not available Gas vent machining S, B = 1mm increments E 2 ≦ S ≦ 10, S + 5 ≦ B ≦ 30 E Available when P ≧ 3 E Available when EPW–L/EPWJ–L/EPWB/EPWJB

217

■ Standard type Head thickness 4mm Head thickness JIS

■ P dimension designation, L dimension selection type Head thickness 4mm Head thickness JIS Part Number L Selection Type

KGC

NHC

0 °

P 0

–0.002

KGC

Part Number

P 0.01mm increments

L Selection

Standard Size Total Length Designation

120 ° 120 °

Type

Three flats cutting at 120° P/2 ≦ KTC < H/2

- 0.1 120 ° 0

H T H T

P

1 2 3

H T H T

No.

KTC

NHN

Head thickness 4mm Head thickness JIS

Head thickness 4mm Head thickness JIS

KTC

1 100 150 1.5

1.5

1.00–1.49 1.50–1.99 2.00–2.49 2.50–2.99 3.00–3.49 3.50–3.99 4.00–4.49 4.50–4.99 5.00–5.49 5.50–5.99

3 4 5 6

3

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

2

2

4 5 6

2.5

– –

– –

GVC

2.5

3

S

100 150 200

3

100 150 200

B

3.5

EPW

3.5

4

EPWG

7

4

Tip Process

7

4

4

8

8

4.5

4.5

8

Engraving

8

EPWJG

5

6

EPWJ

5

6

9

9

5.5

5.5

Gas Vent

9

9

6

6

10

10

■ P/L dimension designation type Head thickness 4mm Head thickness JIS Part Number

■ L dimension designation type Head thickness 4mm Head thickness JIS

Part Number

0.01mm increments

L 0.01mm increments

Type

Type

H T H T

P

H T H T

No.

L

P

Head thickness 4mm Head thickness JIS

Head thickness 4mm Head thickness JIS

1 40.00–150.00 1.5

1.00–1.49 1.50–1.99 2.00–2.49 2.50–2.99 3.00–3.49 3.50–3.99 4.00–4.49 4.50–4.99 5.00–5.49 5.50–5.99

1.5

3 4 5 6

3

2

2

4 5 6

2.5

– –

– –

2.5

3

3

3.5

EPW–L

3.5

4

40.00–200.00

EPWB

7

4

40.00–200.00

7

4

4

8

8

4.5

4.5

8

8

EPWJB

5

6

EPWJ–L

5

6

9

9

5.5

5.5

9

9

6

6

10

10

Part Number

– L – P

Order

(Standard) EPW 6 – 100 (P/L dimension designation type) EPWG 5 – 100 – P4.95 (L dimension designation type) EPWJ–L 4 – 99.65 (L/P dimension designation type) EPWJB 5 – 95.05 – P4.95

Quotation

Delivery

45

46

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