HPM1 equivalent SKD61
SPRUE BUSHINGS String Eliminator Type –NORMAL BOLT TYPE/FLANGE THICKNESS 10mm / BOARD THICKNESS (Y) SELECTION TYPE–
E Check catalog page ( D P.675 ) for details on String Elimination.
Part number – L – SR – P – A – Y – (AIW/AXW … etc.) SBBJH16 – 83.25 – SR16 – P2.5 – A2 – Y0.6 – BXR3 - LKC
-Straight Type-
Part number
M Material
H Hardness
Alterations
String Eliminator Type SBBJH
HPM1 equivalent 37–43HRC
SBBYH
SKD61
48–52HRC
Alterations
Codes AIW AHW AXW ATW AJW ALW APW
Spec.
Runner grooving shape A (Trapezoid)
+
+
+
+
+
+
+
Designation method AIW10-GC7 + Bolt hole position
• W dimension and GC°selection W t GC° 3 2.5 7°
Spec.
GC °
+
+
+
+
+
+
+
R0.5
4 3 5 3.5 6 4 8 5.5
3
X Combination with ZC not available. X Combination with RC not available.
E ATW, AJW, ALW and APW have working limits as follows.
2 - R4.5
Part C
when D = 10, ( α –0.6) ≧ W when D ≧ 13,( α –0.4) ≧ W E The trapezoidal taper angle, which was previously fixed at 10°, is now selectable from 10°and 7°. Designation method AHW4-GC7 Specify in the sequence "(shape) (W dimension)–GC°." If the angle is not specified, (AHW4, for example) it will be considered as 10°. 10° 10 7
G
1.6
t
1.6
Alterations
Codes BIR BHR BXR BTR BJR BLR BPR
Spec.
Details of Part C
Runner grooving shape B (Semicircle)
• R dimension selection 1 1.25 1.5 1.75 2 2.25 2.5 3 3.5 4 • Q dimension selection 2 2.5 3 3.5
+
+
+
+
+
+
+
R0.5
Designation method BXR2 + Bolt hole position
Spec.
5.5
D
h6
+
+
+
+
+
+
+
+ 0.1 0
3
0 - 0.2
10 ±
L
40
0.1
R
X Combination with ZC not available X Combination with RC not available
E Code BTR/BJR/BLR/BPR have working limits as follows.
when D = 10, ( α –0.6) ≧ 2 × R when D ≧ 13, ( α −0.4) ≧ 2 × R
Alterations
Codes CIQ CHQ CXQ CTQ CJQ CLQ CPQ
Spec.
Runner grooving shape C (Arc + Tangent)
a Fittings CB5−12 (2 pcs.)
+
+
+
+
+
+
+
Designation method CTQ5 + Bolt hole position
Spec.
L ( * 2) 0.1mm increments
Part number
A° 0.5° increments
+
+
+
+
+
+
+
D h 6
SR
P
Y
5 °
Type
D
X Combination with ZC not available X Combination with RC not available
E Code CTQ, CJQ, CLQ and CPQ have working limits as follows.
4 5 6 8
when D = 10, ( α –0.6) ≧ Q × 1.09 when D ≧ 13, ( α –0.4) ≧ Q × 1.09
0 10.5
0 – 0.009
Q
10
0–120.0
10
-Straight Type-
2.5 ( * 3) 3 ( * 3) 3.5 4 4.5
0.5 ( * 3)
String Eliminator Type
Alterations Codes
Spec.
Alterations Codes
Spec.
11 12 13 16
0.5 0.6
(HPM1 equivalent) SBBJH (SKD61) SBBYH
13
13
Undercut machining S, T, U = 0.1mm increments E S ≧α+ 2 α+ 2 ≦ T ≦ D (V−2UtanG°) 1.5 ≦ U ≦ 5 Specification L max. ≧ L + U Designation method ZC-S3.5-T4.0-U2.0 E Designate ZC-S-T-U first when using BC/KC combination. Then designate BC/KC alterations etc.
Changes No. of bolt holes No. of bolt holes: 2 c 4
4.0
0 – 0.011
BC
0–150.0
R0.5 R0.5
(Supplied bolts: 4)
16
16
ZC
Changes No. of bolt holes No. of bolt holes : 2 c 0
BN
(Supplied bolts: 0) M Available for equivalent of material HPM1
Conversion Chart of Trigonometric Functions D P.1215
± 0.1
L
U
( * 1) The value of α is set in accordance with L dimension.
( * 3) L dimension limits
E Working limits D− α≧ 2
( * 2) L dimension is restricted by P/A.
P A
2.5
3
3.5–4.5
Total length tolerance alteration L + 0.1 0 c L 0 –0.02 E L dimension can be designated at 0.01mm increments when LKC is used X Combination with ZC not available
(Calculation of α value) α= P + 2{L + (U) + 7}tan A – 2 ° U: With ZC alteration
0.5 1 1.5–4.0 0.5 1–1.5
0.5
LKC
The step R is processed in the tip bore to prevent the connection between the sprue and the runner from breaking when releasing from the mold.
L dimension limits 45 50 85 60 85
60
L
E The step R is cut with an inner R cutter. Surface roughness and position precision are not provided.
Partnumber– L – SR – P – A – Y SBBJH10 – 50.0 – SR11 – P3.5 – A2 – Y0.6
Step R dimension selection 1 2
RC
Order
Step R
E Available for α≧ 5 E D− α −(2 × RC) > 2 X Combination with shapes A, B and C not available. X Combination with ZC not available
Quotation
Delivery
■ Feature The thickness of the metal sheet of this product that is lightly press–fit for eliminating stringing can be selected. The metal sheet is thinner than that of a normal type product, and also the height direction is set on the short side. ■ Expected effectiveness Minimizes reduction of the injection pressure Reduction of frequency of occurrence of sticking of the sprue to the metal sheet ■ Guide to the selection of metal sheet (for reference) It is recommended that you select the sheet thickness taking into consideration the size of the molding machine, resin used, etc. Y0.5 ⇒ 15t/30t class molding machine Y0.6 ⇒ Molding machine of 50t or greater class
681
682
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