Standard Components For Plastic Mold 2021

HPM1 equivalent SKD61

SPRUE BUSHINGS – SPECIAL BOLT TYPE –

E Check catalog page ( D P.675 ) for details on String Elimination.

Part number – L – SR – P – A – V – G – (AIW/AXW … etc.) SBGMH25 – 83.25 – SR16 – P2.5 – A2 – V22.0 – G8 – CTQ4–LKC

-Straight Type-

Part number

Alterations

M Material

H Hardness 37 – 43HRC 48 – 52HRC

String Eliminator Type

Normal SBBM SBBD

SBBMH SBBDH

Quotation

HPM1 equivalent

SKD61

Alterations

Codes AIW AXW ATW ALW

Spec.

3

Runner grooving shape A (Trapezoid)

+ + +

+ + + +

+ + +

+ + + +

• W dimension and GC°selection W t GC° 3 2.5 7°

4 - R4

Designation method AIW10 – GC10 + Bolt hole position

Part C

Spec.

G

1.6

GC °

4 3 5 3.5 6 4 8 5.5

R0.5

X Combination with ZC not available. X Combination with RC not available

E ATW/ALW have working limits as follows.

1.6

when D = 10,( α– 0.6) ≥ W when D ≧ 13,( α −0.4) ≧ W E The trapezoidal taper angle, which was previously fixed at 10,°is now selectable from 10°and 7.° Designation method AHW4–GC7 Specify in the sequence "(shape) (W dimension) – GC.°" If the angle is not specified, (AHW4, for example) it will be considered as 10.° 10° 10 7

Details of Part C

t

R0.5

5.5

D

h6

Alterations

Codes BIR BXR BTR BLR

Spec.

+ 0.1

3

0 - 0.2 40

L

± 0.1

10

0

Runner grooving shape B (Semicircle)

+ + + +

+ + +

+ + + +

+ + +

• R dimension selection 1 1.25 1.5 1.75 2 2.25 2.5 3 3.5 4

Designation method BXR2 + Bolt hole position

Spec.

a Fittings special cap bolts SUB5−12 (4 pcs.)

-Tapered Type-

Part number

M Material

H Hardness 37 – 43HRC 48 – 52HRC

R

X Combination with ZC not available X Combination with RC not available

E Code BTR/BLR have working limits as follows.

String Eliminator Type

Normal

when D = 10, ( α– 0.6) ≧ 2 × R when D ≧ 13, ( α −0.4) ≧ 2 × R

SBGM SBGMH

HPM1 equivalent

SBGD

SBGDH

SKD61

3

Alterations

Codes CIQ CXQ CTQ CLQ

Spec.

4 - R4

Part C

Runner grooving shape C (Arc + Tangent)

+ + + +

+ + + +

+ + +

+ + +

• Q dimension selection 2 2.5 3 3.5

Designation method CTQ5 + Bolt hole position

G

1.6

Spec.

5 °

1.6

X Combination with ZC not available X Combination with RC not available

E Code CTQ/CLQ have working limits as follows.

4 5 6 8

when D = 10, ( α– 0.6) ≧ Q × 1.09 when D ≧ 13, ( α– 0.4) ≧ Q × 1.09

Q

Details of Part C

R0.5

5.5

D

h6

+ 0.1 0

0 - 0.2 40

3

L

± 0.1 10

Alterations Codes

Spec.

Alterations Codes

Spec.

Total length tolerance alteration L + 0.1 0 c L 0 – 0.02 E L dimension can be designated at 0.01mm increments when LKC is used X Combination with ZC not available The step R is processed in the tip bore to prevent the connection between the sprue and the runner from breaking when releasing from the mold.

a Fittings special cap bolts SUB5−12 (4 pcs.)

Undercut machining S, T, U = 0.1mm increments E S ≧α+ 2

R0.5 R0.5

LKC

A° 0.5° increments

V 0.1mm increments

L ( * 2) 0.1mm increments

L

Part number

G° 1° increments

α+ 2 ≦ T ≦ D or (V−2UtanG°) 1.5 ≦ U ≦ 5 Specification L max. ≧ L + U Designation method ZC–S3.5–T4.0–U2.0

ZC

D h 6

SR

P

Type

D

0 10.5

± 0.1

L

U

2 ( * 3, 4) 2.5 ( * 3)

0 – 0.009

10 0–120.0

10

E The step R is cut with an inner R cutter. Surface roughness and position precision are not provided.

Step R dimension selection 1 2

-Straight Type-

Changes the G tolerance G 0 −30 ′ c G 0 −15 ′ E Available for tapered type when ℓ ≦ 15 and (L – ℓ) ≧ 10 ℓ = D−V 2tan(G°−0.25°) ※ 0.25° is a value that takes G tolerance into account. X Combination with ZC not available

3 ( * 3) 3.5 4 4.5 5 5.5 6 6.5

RC

G

11 12 13 16

String Eliminator Type

Normal

D > V ≧α + 2

1–10

E Available for α≧ 5 E •Straight type D– α –(2 × RC) > 2 •Tapered type V– α –(2 × RC) > 2 X Combination with shapes A, B and C not available. X Combination with ZC not available

13

Step R

13

GKC

SBBM SBBMH SBBD SBBDH

(HPM1 equivalent)

0 – 0.011

0–150.0

(SKD61)

( * 3) 0.5 – 4

16

16

Available for tapered type only

Available for tapered type only

-Tapered Type-

String Eliminator Type

Normal

■ Special bolt SUB

Part number SUB5 – 12

Part number

20

20

SBGM SBGMH SBGD SBGDH

20 ( * 4) 21 ( * 4) 23 ( * 4)

(HPM1 equivalent)

Order

0 – 0.013

0–200.0

(SKD61)

7 8

25

25

SUB5 – 12

Quotation

Delivery

Conversion Chart of Trigonometric Functions D P.1215

E Working limit

( * 1) The value of α is set in accordance with L dimension. ( * 2) L dimension is restricted by P, V and A. Further, G is restricted by L dimension. ( * 4) Not available for products with string eliminator.

( * 3) L dimension limits

4

5

12

•Straight type D− α≧ 2(Calculation of α value) α= P + 2{L + (U) + 7} tan

A – 2

°

P 3.5–4.5 A 0.5 1 1.5–4.0 0.5 1 1.5–4.0 0.5 1–1.5 0.5 1–1.5 L dimension limits 30 50 85 45 50 85 60 85 60 150 2 2.5 3

E The special bolt type specially designed for sprue bushings. (4 pieces are supplied with each sprue bushing.) Do not use this bolt for other purpose than mounting these sprue bushings.

•Tapered type

U: with ZC alteration

V− α≧ 2 L-ℓ ≧ 3 (Calculation of ℓ value) ℓ =

D−V 2tan(G°−0.25°)

※ 0.25°is a value that takes G tolerance into account.

Partnumber– L –SR– P – A – V – G SBBM 16 – 53.0 –SR11 – P3 – A3 SBGM 25 – 85.0 –SR10.5 – P2 – A2 – V22.0 – G8

Order

Delivery Quotation

685

686

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