Standard Components For Plastic Mold 2021

HPM1 equivalent SKD61

SPRUE BUSHINGS FOR EXTENSION NOZZLE

Part number – L – P – A – V – G – (AIW/AXW … etc.) SXM16 – 35.0 – P3.5 – A2 – AIW6 – GC7 – LKC

Part number Large Diameter Nozzle Type Special Nozzle Type SXM SXDM SXCM Small Diameter Nozzle Type SXD SXDD SXCD

–Straight Type–

Alterations

M Material H Hardness

HPM1 equivalent

37–43HRC

Alterations

Codes AIW AXW ATW ALW

Spec.

SKD61

48–52HRC

4 - Rd 1

Runner grooving shape A (Trapezoid)

• W dimension and GC°selection W t

Designation method AIW10–GC7 + Bolt hole position X Combination with ZC not available E Codes ATW/ALW have working limits as follows.

+ + + +

+ + + +

+ + +

+ + +

T

3

4 -φ d 2

GC°

Spec.

GC °

3 2.5 4 3 5 3.5 6 4 8 5.5

R0.5

When D = 10, ( α −0.6) ≧ W When D ≧ 13, ( α– 0.4) ≧ W E The trapezoidal taper angle, which was previously fixed at 10°, is now selectable from 10°and 7°. Designation method AHW4–GC7 Specify in the sequence "(shape) (W dimension) – GC°." If the angle is not specified, (AHW4, for example) it will be considered as 10°. 10 7

G

1.6

10°

t

1.6

Alterations

Codes BIR BXR BTR BLR

Spec.

R0.5

Runner grooving shape B (Semicircle)

• R dimension selection 1 1.25 1.5 1.75 2 2.25 2.5 3 3.5 4

Designation method BXR2 + Bolt hole position

+ + + +

+ + +

+ + +

+ + + +

R2.0

C0.5

Spec.

C1 t 1

C0.5

D 1

R

X Combination with ZC not available E Codes BTR/BLR have working limits as follows.

0 0.2

- -

0.1 0.2

± 0.2

10

N

60

+ 0.1 0

L

When D = 10, ( α −0.6) ≧ 2 × R When D ≧ 13, ( α −0.4) ≧ 2 × R

Part number Large Diameter Nozzle Type Special Nozzle Type SXTM SXGM SXSM Small Diameter Nozzle Type SXTD SXGD SXSD

–Tapered Type–

M Material H Hardness

Alterations

Codes CIQ CXQ CTQ CLQ

Spec.

Runner grooving shape C (Arc + Tangent)

• Q dimension selection 2 2.5 3 3.5

HPM1 equivalent

37–43HRC

Designation method CTQ5 + Bolt hole position

+ + +

+ + +

+ + + +

+ + + +

SKD61

48–52HRC

5 °

Spec.

4 - Rd 4 -φ d

1

T

3

X Combination with ZC not available E Codes CTQ/CLQ have working limits as follows.

2

4 5 6 8

Q

when D = 10, ( α −0.6) ≧ Q × 1.09 when D ≧ 13, ( α –0.4) ≧ Q × 1.09

G

G °

- 30́ 0

1.6

1.6

Alterations Codes

Spec.

Alterations Codes

Spec.

R0.5 R2.0 C0.5

Total length tolerance alteration L + 0.1 0 c L 0 –0.02 E L dimension can be designated at 0.01mm increments when LKC is used X Combination with ZC not available

Undercut machining S, T, U = 0.1mm increments E S ≧α+ 2

R0.5 R0.5

LKC

LKC

α+ 2 ≦ T ≦ D or (V–2UtanG°) 1.5 ≦ U ≦ 5 Standard L max. = 65.0 c L + U ≦ 65.0 Standard Lmax. = 61.0 c L + U ≦ 61.0

D 1

C0.5

C1 t

1

ZC

- -

0.1 0.2

0 0.2

60

N

10

± 0.2

T

± 0.1 U

+ 0.1 0

L

L

The T dimension taper angle will be changed. 30° ( ± 30 ′ ) c 40° ( ± 30 ′ ) E Available only for large diameter nozzle type E The taper interferes with the bolt counterbore part.

TFC

L 0.1mm increments Straight Type 25.0–65.0 Tapered Type 30.0–65.0

P 0.1mm increments

V 0.1mm increments

G° 1° increments

Part number

Designation method ZC–S8.0–T9.0–U5.0

d 1

d 2

t 1

D 1

D 2

T N Q

Type

D

10 13 16 20 10 13 16 20 10 13 16 20

–Small Diameter Nozzle Type–

Straight

Tapered

Since the sprue length can be cut shorter than other sprue bushings, the material can be saved.

4.5 5.5 5.5 50 40 17 15 20

(HPM1 equivalent) (SKD61)

Example

SXM SXTM SXD SXTD

(2) Use in combination with LRBS bolt type locating ring

(1) Functions as a locating ring

1 2 3 4

–Large Diameter Nozzle Type–

Straight

Tapered

D > V ≧α+ 4

1–10

2.0–5.0

34

20

(HPM1 equivalent) (SKD61)

Mounting plate

SXDM SXGM SXDD SXGD

Mounting plate

Straight Type 21.0–61.0 Tapered Type 26.0–61.0

Available only for Tapered Type

Available only for Tapered Type

5.5 6.5 6.5 49

12 11

Template

–Special Nozzle Type–

runner stripper plate

Straight

Tapered

38

24

(HPM1 equivalent) (SKD61)

SXCM SXSM SXCD SXSD

Conversion Chart of Trigonometric Functions D P.1215

E The value of α is set in accordance with L dimension. * Available for tapered type only L−(N + ℓ) ≧ 4 (Calculation of ℓ) ℓ = D−V 2tan (G°−0.25) ※ 0.25° is a value that takes G tolerance into account.

E Working limits • SXM/SXD D− α≧ 2 (Calculation of α ) α= P + 2 {L + (U)−10} tan

• SXDM/SXDD/SXCM/SXCD D– α≧ 2 (Calculation of α ) α= P + 2 {L + (U)−5} tan A – 2 ° • SXGM/SXGD/SXSM/SXSD V− α≧ 4 (Calculation of α ) α= P + 2 {L + (U)−5} tan A – 2 °

°

A – 2

U: With ZC alteration

U: With ZC alteration

• SXTM/SXTD V− α≧ 4 (Calculation of α ) α= P + 2 {L + (U)−10} tan A – 2 ° U: With ZC alteration

U: With ZC alteration

Partnumber– L – P – A – V – G SXM 13 – 63.5 – P3.5 – A2 SXTM13 – 40.0 – P3.0 – A2 – V11.0 – G5

Order

Quotation

695

696

Delivery

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