Standard Components For Plastic Mold 2021

Inner Diameter SR B Dimension Selection Type

SKH51 PIN-POINT GATE BUSHINGS INNER DIAMETER SR −B DIMENSION SELECTION TYPE− NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

B

L 0.01mm Increments

Shape 1A

Part Number

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° Increments

Shape 4A only E R 0.1mm increments

Enlarged view of the tip

H G B SR

P

A° K°

G

( Electro discharge finishing is applied on the SR area. )

SR

Type Shape D

6.3

1.6

0.2–0.4 1.3–1.9

0.4–0.8

2 6.00–20.00 0.3 0.4 0.5 ( * 1)

3 0.7 3 0.60

1A

0.2

2.5 8.00–25.00 0.3 0.4 0.5 0.6 ( * 1)

0.2–0.5 1.5–2.4

0.6–1.0

4 1.0 4 0.75

1

PGHB (Normal Type)

≦ 0.2

2A

R

0.5 0.6 0.7 0.8 0.9 ( * 2)

R ≦ 0.2

( L - C - B )

0 -

2.0–2.9

3

1–45

5

1.00

B

0.02

+ 0.02

0

10.00–40.00

0.3–0.8

0.8–1.5

1.2 6

( L - C )

20 30

D - 0.005

* This bushing has a flat area of 0–0.2 (PGHB) 0–0.05 (PGHBZ) on its tip (P dimension).

P dimension tolerance

± 0.05

0.6 0.7

C

1.00 1.25 1.25 1.50 1.25 1.50 1.50 2.00

3A

Type

0

2

4

2.5–3.9

6

0.8 0.9 1.0 1.1 1.2

PGHBZ (Tip Corner Acute Angle Type)

PGHB

± 0.01 ± 0.02

L

Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less

0.8 0.9 1.0

PGHBZ

3.5–4.9

1.0–2.0

5

8

(4A) ( * 4)

1.2 1.3 1.4 1.5 ( * 3)

3

Shape 2A

1.0

Enlarged view of the tip

15.00–60.00

0.5–1.5

6

4.0–5.9

1–50

1.5–3.0

1.5 10

9

1.2 1.3 1.4 1.5 ( * 3) 1.6 ( * 3)

G

SR

( Electro discharge finishing is applied on the SR area. )

(5A) ( * 4)

1.2 1.3 1.4

6.3

8

4.5–7.9

1–60

2.0–4.0

11

1.5 1.6

1.6

E For shape 4A, R ≧ (P/2) 2 + C 2 ( * 1) P0.5 (D2) and P0.6 (D2.5) can be selected only for K20°

0.2

( * 3) When P1.5/P1.6 (D5/D6) and K30°, G is 1.2.

≦ 0.2

R

( * 2) When P0.9 (D3) and K30°, G is 1.0.

( * 4) Shape ( ) is only for PGHB.

( L - B )

0 -

B

0.02

- 0.005 0

PartNumber - L - P - A - K - CVSR PGHB1A4 - 20.01 - P0.8 - A2 - K30 - C0.5-V3.0 PGHBZ2A4 - 20.01 - P0.8 - A2 - K30 PGHBZ3A4 - 20.01 - P0.8 - A2 - K30 - C0.5 - S30 PGHB4A4 - 20.01 - P0.8 - A2 - K30 - C0.5 - R1.0 PGHB5A4 - 20.01 - P0.8 - A2 - K30 - C0.5

D

* This bushing has a flat area of 0–0.2 (PGHB) 0–0.05 (PGHBZ) on its tip (P dimension).

P dimension tolerance

Type

Order

+ 0.02

PGHB

L

± 0.01 ± 0.02

0

Eccentricity between D and P is 0.05 or less

PGHBZ

Shape 3A

Enlarged view of the tip

( Electro discharge finishing is applied on the SR area. )

G

SR

■ Features

6.3

1.6

Quotation

Delivery

< Enlarged photograph of tip >

< Enlarged view of the tip >

0.2

≦ 0.2

PartNumber - L - P - A - K - CVSR - (CC/CVC … etc.) PGHB1A4 - 20.01 - P0.8 - A2 - K20 - C0.5-V3.0 - CVC0.3

R

0 ( L - C - B ) -

Alterations

P ± 0.01

B

P ± 0.02

0.02

+ 0.05

- 0.005 0

( L - C )

* This bushing has a flat area of 0–0.2 (PGHB) 0–0.05 (PGHBZ) on its tip (P dimension).

D

P dimension tolerance

± 0.05

C

Type

0

Alterations Code

Spec.

PGHB

± 0.01 ± 0.02

L

Eccentricity between D and P is 0.05 or less

PGHBZ

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHBZ.

PKC

Shape 4A

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

Enlarged view of the tip

G

SR

( Electro discharge finishing is applied on the SR area. )

Normal Type • It has a flat area of 0–0.2mm on its tip. • P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02.

6.3

Machining (C chamfering) for inlay relief. D2/2.5 → C0.2 D3/4 → C0.3 D5–8 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H−D) 2 −0.1

C ± 0.1

1.6

CC

0.2

B

≦ 0.2

R

CVC ± 0.05

0 L - C - B ) - 0.02

R

B

• With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be de- creased.

CVC

+ 0.02

- 0.005 0

C

( L - C )

D

± 0.05

C

0

B

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

Eccentricity between D and P is 0.05 or less

E V = 2 ×

E R ≧ (P/2) 2 + C 2

( R 2 − (P/2) 2 − C ) 2 R 2 −

< Tip Corner Acute Angle Type >

< Normal Type >

Shape 5A

Enlarged view of the tip

Molding

G

( Electro discharge finishing is applied on the SR area. )

SR

6.3

1.6

0.2

≦ 0.2

R

0 ( L - C - B ) -

B

0.02

+ 0.05

- 0.005 0

( L - C )

C

D

± 0.05

C

0

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

Eccentricity between D and P is 0.05 or less

* α≒ 2SR + 2(L−G−SR)tan A° 2

● Calculation for the inlet diameter *α

Part Number

M Material

H Hardness

PGHB □ A PGHBZ □ A

G

SR

SR

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

745

746

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