Standard Components For Plastic Mold 2021

Inner Diameter Tapered B Dimension Selection Type

PIN–POINT GATE BUSHINGS INNER DIAMETER TAPERED – B DIMENSION SELECTION TYPE – NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

SKH51

B

E The inside diameter is finished by electric discharge.

E The angle (K°) and the secondary sprue (A°) are roundly connected.

L 0.01mm increments

Shape 1A

Part Number

Enlarged view of the tip

Shape 4A only E R 0.1mm increments

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° Increments

G

H G B

P

A° K°

Type Shape D

6.3

1.6

20 30 20 30 40 20 30 40 50 60

0.2–0.5 1.5–2.4

0.6–1.0

2.5 8.00–25.00 0.3 0.4 0.5 0.6 ( * 1)

4 1.0 4

1A

0.2

2.0–2.9

3

0.5 0.6 0.7 0.8 ( * 2) 0.6 0.7 0.8 0.9 1.0 1.2 0.8 0.9 1.0 1.1 1.2 ( * 3) 1.3 ( * 3) 1.4 ( * 3) 1.0 1.1 1.2 1.3 1.4 1.5 ( * 4) 1.6 ( * 4)

5

PGHBV (Normal Type)

1

≦ R 0.2

0.3–0.8

0.8–1.5

10.00–40.00

1–45

1.2 6

2A

0

R ≦ 0.2

L - C - B ) - 0.02

2.5–3.9

4

6

B

0

+ 0.02

3A

D - 0.005

( L - C )

C

± 0.05

0

2

3.5–4.9

1.0–2.0

5

* This bushing has a flat area of 0–0.2 (PGHBV) 0–0.05(PGHBVZ) on its tip (P dimension).

8

P dimension tolerance

Type

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

PGHBVZ (Tip Corner Acute Angle Type)

L

(4A) ( * 5)

PGHBV PGHBVZ

± 0.01 ± 0.02

4.0–5.9

1–50

1.5–3.0

6

1.5

9

0.5–1.5

15.00–60.00

10

3

4.5–7.9

2.0–4.0

8

11

Enlarged view of the tip

(5A) ( * 5)

Shape 2A

1–60

1.2 1.3 1.4 1.5 1.6

G

5.0–9.9

2.5–5.0

10

13 2.0

6.3

1.6

E For shape 4A, R ≧ (P/2) 2 + C 2 ( * 1) P0.6 (D2.5) can be selected only for K20° ( * 2) P0.8 (D3) is selected from K20°/K30° ( * 3) P1.2–P1.4 (D5) cannot be selected only for K60°

( * 4) When P1.5/P1.6 (D6) and K30° or more, G is 1.2.

0.2

( * 5) Shape ( ) is only for PGHBV.

≦ R 0.2

0 - 0.02

( L - B )

B

- 0.005 0

PartNumber – L – P – A – K – CVSR PGHBV1A4 – 20.01 – P0.8 – A2 – K30 – C0.5–V3.0 PGHBVZ2A4 – 20.01 – P0.8 – A2 – K30 PGHBVZ3A4 – 20.01 – P0.8 – A2 – K30 – C0.5 – S30 PGHBV4A4 – 20.01 – P0.8 – A2 – K30 – C0.5 – R1.0 PGHBV5A4 – 20.01 – P0.8 – A2 – K30 – C0.5

D

* This bushing has a flat area of 0–0.2 (PGHBV) 0–0.05(PGHBVZ) on its tip (P dimension).

Order

P dimension tolerance

Type

+ 0.02

L

0

Eccentricity between D and P is 0.05 or less

PGHBV PGHBVZ

± 0.01 ± 0.02

Enlarged view of the tip

Shape 3A

G

6.3

1.6

Delivery Quotation

■ Features

< Enlarged photograph of tip >

< Enlarged view of the tip >

0.2

Part Number –L–P–A–K–CVSR– (CC/CVC … etc.) PGHBV1A4 – 20.01 – P0.8 – A2 – K20 – C0.5–V3.0 – CVC0.3

≦ R 0.2 B

Alterations

0 - 0.02

( L - C - B )

- 0.005 0

+ 0.05

P ± 0.01

P ± 0.02

D

( L - C )

* This bushing has a flat area of 0–0.2 (PGHBV) 0–0.05(PGHBVZ) on its tip (P dimension).

± 0.05 C

P dimension tolerance

0

Type

Alterations Code

Spec.

L

PGHBV PGHBVZ

± 0.01 ± 0.02

Eccentricity between D and P is 0.05 or less

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHBVZ.

PKC

Shape 4A

Enlarged view of the tip

G

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

6.3

Machining (C chamfering) for inlay relief. D2.5 → C0.2 D3/4 → C0.3 D5–10 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

C ± 0.1

Normal Type • It has a flat area of 0–0.2mm on its tip. • P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02.

1.6

CC

0.2

B

≦ R 0.2 B

CVC ± 0.05

0 - 0.02

( L - C - B )

R

CVC

- 0.005 0

+ 0.02

C

D

( L - C )

± 0.05 C

0

• With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased.

B

L

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its tip (P dimension).

E V = 2 × R 2 – ( R 2 – (P/2) 2 –C) 2

E R ≧ (P/2) 2 + C 2

Shape 5A

Enlarged view of the tip

< Tip Corner Acute Angle Type > Molding

< Normal Type >

G

6.3

1.6

0.2

≦ R 0.2 B

- 0.02 0

( L - C - B )

- 0.005 0

+ 0.05

C

D

( L - C )

± 0.05 C

0

L

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its tip (P dimension).

* α≒ 2{(L−G)tan A°

K° 2 } + P

Part Number

M Material

H Hardness

● Calculation for the inlet diameter * α

2 + Gtan

PGHBV □ A PGHBVZ □ A

G

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

747

748

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