Standard Components For Plastic Mold 2021

Inner Diameter SR B Dimension Designation Type

SKH51 PIN–POINT GATE BUSHINGS INNER DIAMETER SR –B DIMENSION DESIGNATION TYPE– NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

B

Part Number

L 0.01mm increments

B 0.01mm increments

None for 2A C 0.1mm increments

Enlarged view of the tip

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

( Electro discharge finishing is applied on the SR area. )

Shape 1A

H G SR

P

A° K°

G

SR

Type Shape D

6.3

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

1.6

2 6.00–20.00 0.3 0.4 0.5 ( * 1)

3.00–5.00

0.2–0.4 1.3–1.9

0.4–0.8

3 0.7 0.60

0.2

0.3 0.4 0.5 0.6 ( * 1) 0.5 0.6 0.7 0.8 0.9 ( * 2)

4.00– 6.00 0.2–0.5 1.5–2.4

0.6–1.0

2.5 8.00–25.00

4 1.0 0.75

≦ R 0.2

0 - 0.02

R ≦ 0.2

( L - C - B )

B

5.00–9.00 5.00–8.00 5.00–7.00 5.00–30.00 5.00–20.00 5.00–30.00 5.00–20.00 5.00–35.00 5.00–30.00 5.00–30.00 5.00–20.00 5.00–50.00 5.00–40.00 5.00–40.00 5.00–30.00

0

+ 0.02

D - 0.005

( L - C )

C

± 0.05

3

2.0–2.9

5

1.00

0

* This bushing has a flat area of 0–0.2 (PGH) 0–0.05(PGHZ) on its tip (P dimension).

P dimension tolerance

Type

1A

L

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

PGH

± 0.01 ± 0.02

10.00–40.00

0.6 0.7

0.3–0.8

0.8–1.5

1–45

1.2

1.00

E (L–C–B) ≧ 3.0

PGHZ

4

2.5–3.9

6

2A

Enlarged view of the tip

0.8 0.9 1.0 1.1 1.2

PGH (Normal Type)

( Electro discharge finishing is applied on the SR area. )

Shape 2A

20

1.25

G

SR

6.3

3A

1.6

0.8 0.9 1.0

1.25

PGHZ (Tip Corner Acute Angle Type)

5

3.5–4.9

1.0–2.0

8

0.2

1.2 1.3 1.4 1.5 ( * 3)

(4A) ( * 4)

30

1.50

≦ R 0.2

0 - 0.02

( L - B )

B

- 0.005 0

D

1.0

1.25

* This bushing has a flat area of 0–0.2 (PGH) 0–0.05(PGHZ) on its tip (P dimension).

P dimension tolerance

(5A) ( * 4)

+ 0.02

Type

15.00–60.00

0.5–1.5

4.0–5.9

1–50

1.5–3.0

6

1.5

9

L

0

Eccentricity between D and P is 0.05 or less

PGH

1.2 1.3 1.4 1.5 ( * 3) 1.6 ( * 3)

± 0.01 ± 0.02

1.50

E (L – B) ≧ 3.0

PGHZ

Enlarged view of the tip

Shape 3A

1.2 1.3 1.4

1.50

( Electro discharge finishing is applied on the SR area. )

G

SR

8

5.00–50.00

4.5–7.9

1–60

2.0–4.0

11

6.3

1.6

1.5 1.6

2.00

E For shape 4A, R ≧ (P/2) 2 + C 2 ( * 1) P0.5 (D2)/P0.6 (D2.5) can be selected only for K20°

0.2

( * 3) When P1.5/P1.6 (D5/D6) and K30°, G is 1.2.

≦ R 0.2

( * 2) When P0.9 (D3) and K30°, G is 1.0.

( * 4) Shape ( ) is only for PGH.

0

( L - C - B )

B

- 0.02

- 0.005 0

+ 0.05

PartNumber– L – P – A – K – B – CVSR PGH1A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5–V3.0 PGHZ2A4 – 20.01 – P0.8 – A2 – K30 – B15.00 PGHZ3A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – S30 PGH4A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – R1.0 PGH5A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5

D

( L - C )

C

± 0.05

* This bushing has a flat area of 0–0.2 (PGH) 0–0.05(PGHZ) on its tip (P dimension).

0

P dimension tolerance

Order

Type

L

Eccentricity between D and P is 0.05 or less

PGH

± 0.01 ± 0.02

E (L–C–B) ≧ 3.0

PGHZ

Enlarged view of the tip

Shape 4A

( Electro discharge finishing is applied on the SR area. )

G

SR

6.3

1.6

■ Features

0.2

Quotation

< Enlarged photograph of tip >

< Enlarged view of the tip >

Delivery

≦ R 0.2

0 - 0.02

( L - C - B )

B

R

- 0.005 0

+ 0.02

D

( L - C )

P ± 0.01

C

P ± 0.02

± 0.05

0

C

PartNumber– L – P – A – K – B – CVSR – (CC … etc) PGH1A4 – 20.01 – P0.8 – A2 – K20 – B15.00 – C0.5–V3.0 – CVC0.3

L

Alterations

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its tip (P dimension).

E R ≧ (P/2) 2 +C 2

E (L–C–B) ≧ 3.0

E V2 × R 2 – ( R 2 –(P/2) 2 –C) 2

Alterations Code

Spec.

Enlarged view of the tip

Shape 5A

( Electro discharge finishing is applied on the SR area. )

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

G

SR

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHZ.

Normal Type •It has a flat area of 0–0.2mm on its tip.

PKC

6.3

1.6

•P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02. • With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased. < Normal Type > < Tip Corner Acute Angle Type > Molding

C ± 0.1

0.2

Machining (C chamfering) for inlay relief. D2/2.5 → C0.2 D3/4 → C0.3 D5–8 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

CC

R ≦ 0.2

0

( L - C - B )

B

- 0.02

B

- 0.005 0

+ 0.05

D

L ( L - C )

C

± 0.05

0

CVC ± 0.05

C

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its tip (P dimension).

CVC

E (L–C–B) ≧ 3.0

B

Part Number PGH □ A PGHZ □ A

M Material

H Hardness

* α≒ 2SR + 2(L–G–SR)tan A° 2

● Calculation for the inlet diameter * α

G

SR

SR

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

749

750

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