Standard Components For Plastic Mold 2021

Inner Diameter Tapered B Dimension Designation Type

PIN–POINT GATE BUSHINGS INNER DIAMETER TAPERED – B DIMENSION DESIGNATION TYPE – NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

SKH51

B

E The inside diameter is finished by electric discharge. E The angle (K°) and the secondary sprue (A°) are roundly connected.

Part Number

L 0.01mm increments

B 0.01mm increments

Shape 1A

Enlarged view of the tip

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

G

H G

P

A° K°

Type Shape D

6.3

1.6

1 20 30 2 3

2.5 8.00–25.00 0.3 0.4 0.5 0.6 ( * 1)

4.00– 6.00 0.2–0.5 1.5–2.4

0.6–1.0

4 1.0

0.2

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

5.00–9.00 5.00–8.00 5.00–7.00 5.00–30.00 5.00–20.00 5.00–35.00 5.00–30.00 5.00–20.00 5.00–30.00 5.00–20.00 5.00–50.00 5.00–35.00 5.00–40.00 5.00–30.00

20 30 40

0.5 0.6 0.7 0.8 ( * 2)

≦ R 0.2

2.0–2.9

3

5

0 - 0.02

R ≦ 0.2

( L - C - B )

B

0.3–0.8

0.8–1.5

10.00–40.00

1.2

0

+ 0.02

D - 0.005

( L - C )

C

0.6 0.7 0.8 0.9 1.0

± 0.05

0

4

2.5–3.9

1–45

6

* This bushing has a flat area of 0–0.2 (PGHV) 0–0.05(PGHVZ) on its tip (P dimension).

1A

P dimension tolerance

Type

L

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

PGHV

± 0.01 ± 0.02

PGHV (Normal Type) PGHVZ (Tip Corner Acute Angle Type)

2A

E (L–C–B) ≧ 3.0

PGHVZ

0.8 0.9 1.0

5

3.5–4.9

1.0–2.0

8

Enlarged view of the tip

3A

Shape 2A

1.1 1.2 ( * 3) 1.3 ( * 3) 1.4 ( * 3)

G

20 30 40 50 60

(4A) ( * 5)

6.3

1.6

1.0

1.5

15.00–60.00

0.5–1.5

6

4.0–5.9 1–50 1.5–3.0

9

0.2

(5A) ( * 5)

1.1 1.2 1.3 1.4 1.5 ( * 4) 1.6 ( * 4) 1.2 1.3 1.4 1.5 1.6 1.2 1.3 1.4 1.5 1.6

≦ R 0.2

0 - 0.02

( L - B )

B

- 0.005 0

D

8

4.5–7.9

2.0–4.0

11

* This bushing has a flat area of 0–0.2 (PGHV) 0–0.05(PGHVZ) on its tip (P dimension).

P dimension tolerance

Type

0 + 0.02

5.00–50.00

1–60

L

Eccentricity between D and P is 0.05 or less

PGHV

± 0.01 ± 0.02

10

5.0–9.9

2.5–5.0

13 2.0

Shape 3A E (L – B) ≧ 3.0

PGHVZ

Enlarged view of the tip

E For shape 4A, R ≧ (P/2) 2 + C 2 ( * 1) P0.6 (D2.5) can be selected only for K20° ( * 2) P0.8 (D3) is selected from K20°/K30° ( * 3) P1.2–P1.4 (D5) cannot be selected only for K60°

( * 4) When P1.5/P1.6 (D6) and K30° or more, G is 1.2.

G

( * 5) Shape ( ) is only for PGHV.

6.3

1.6

PartNumber– L – P – A – K – B – CVSR PGHV1A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5–V3.0 PGHVZ2A4 – 20.01 – P0.8 – A2 – K30 – B15.00 PGHVZ3A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – S30 PGHV4A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – R1.0 PGHV5A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5

0.2

Order

≦ R 0.2

0 - 0.02

( L - C - B )

B

- 0.005 0

0 + 0.05

D

( L - C )

C

± 0.05

* This bushing has a flat area of 0–0.2 (PGHV) 0–0.05(PGHVZ) on its tip (P dimension).

P dimension tolerance

Type

L

Eccentricity between D and P is 0.05 or less

PGHV

± 0.01 ± 0.02

E (L–C–B) ≧ 3.0

PGHVZ

■ Features < Enlarged photograph of tip >

Enlarged view of the tip

Shape 4A

Quotation

Delivery

< Enlarged view of the tip >

G

6.3

1.6

P ± 0.01

P ± 0.02

PartNumber– L – P – A – K – B – CVSR – (CC … etc.) PGHV1A4 – 20.01 – P0.8 – A2 – K20 – B15.00 – C0.5–V3.0 – CVC0.3

0.2

Alterations

≦ R 0.2

0 - 0.02

( L - C - B )

B

R

Alterations Code

Spec.

- 0.005 0

0 + 0.02

D

( L - C )

C

± 0.05

C

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHVZ.

L

Eccentricity between D and P is 0.05 or less

PKC

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Normal Type • It has a flat area of 0–0.2mm on its tip. • P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02.

E R ≧ (P/2) 2 +C 2

E (L–C–B) ≧ 3.0

E V = 2 × R 2 – ( R 2 –(P/2) 2 –C) 2

C ± 0.1

Machining (C chamfering) for inlay relief. D2.5 → C0.2 D3/4 → C0.3 D5–10 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

Enlarged view of the tip

Shape 5A

G

CC

6.3

1.6

B

• With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased. < Normal Type > < Tip Corner Acute Angle Type > Molding

CVC ± 0.05

0.2

CVC

R ≦ 0.2

0 - 0.02

( L - C - B )

B

B

- 0.005 0

0 + 0.05

D

( L - C )

C

± 0.05

C

L

Eccentricity between D and P is 0.05 or less

*This bushing has a flat area of 0–0.2 on its P dimension tip.

E (L–C–B) ≧ 3.0

Part Number

M Material

H Hardness

* α≒ 2{(L−G)tan A°

K° 2 } + P

● Calculation for the inlet diameter * α

2 + Gtan

PGHV □ A PGHVZ □ A

G

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

751

752

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