Standard Components For Plastic Mold 2021

Inner Diameter SR D Dimension Designation Type

SKH51 PIN–POINT GATE BUSHINGS INNER DIAMETER SR – D DIMENSION DESIGNATION TYPE – NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

Part Number

L 0.01mm increments

B 0.01mm increments

D 0.01mm increments

Shape 1A

Enlarged view of the tip

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

H G SR

P A° K°

( Electro discharge finishing is applied on the SR area. )

G

SR

Type Shape No.

6.3

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

1.6

0.3 0.4 0.5 0.6 ( * 1)

4.00– 6.00 0.2–0.5 1.5–2.4

0.6–1.0

2.5 8.00–25.00 2.51–3.00

4 1.0 0.75

0.2

5.00–9.00 5.00–8.00 5.00–7.00

0.5 0.6 0.7 0.8 0.9 ( * 2)

3

2.0–2.9

3.01–4.00

≦ R 0.2

5

1.00

0 - 0.02

R ≦ 0.2

( L - C - B )

B

0

+ 0.02

D

( L - C )

- 0.005

C

± 0.05

5.00–30.00

* This bushing has a flat area of 0–0.2 (PGHD) 0–0.05(PGHDZ) on its tip (P dimension).

0

P dimension tolerance

0.6 0.7

Type

0.3–0.8

0.8–1.5

10.00–40.00

1.2

1.00

L

5.00–20.00

PGHD

± 0.01 ± 0.02

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

2.5–3.9

4

4.01–5.00

1–45

6

1A

PGHDZ

0.8 0.9 1.0 1.1 1.2

E (L–C–B) ≧ 3.0

5.00–30.00

1.25

20

Shape 2A

5.00–20.00 5.00–35.00

Enlarged view of the tip

PGHD (Normal Type)

2A

( Electro discharge finishing is applied on the SR area. )

G

SR

0.8 0.9 1.0

1.25

5.00–30.00

6.3

3A

1.6

5.01–7.00

3.5–4.9

1.0–2.0

5

8

PGHDZ (Tip Corner Acute Angle Type)

1.2 1.3 1.4 1.5 ( * 3)

5.00–30.00

1.50

(4A) ( * 4) (5A) ( * 4)

0.2

5.00–20.00

≦ R 0.2

5.00–50.00

30

0 - 0.02

( L - B )

1.0

1.25

B

0

5.00–40.00

D

- 0.005

15.00–60.00

0.5–1.5

4.0–4.9 1–50 1.5–3.0

6

6.01–8.00

1.5

9

* This bushing has a flat area of 0–0.2 (PGHD) 0–0.05(PGHDZ) on its tip (P dimension).

P dimension tolerance

Type

1.2 1.3 1.4 1.5 ( * 3) 1.6 ( * 3)

5.00–40.00

+ 0.02

1.50

L

PGHD

Eccentricity between D and P is 0.05 or less

± 0.01 ± 0.02

0

5.00–30.00

Shape 3A E (L – B) ≧ 3.0

PGHDZ

1.2 1.3 1.4

Enlarged view of the tip

1.50

( Electro discharge finishing is applied on the SR area. )

5.00–50.00

4.5–7.9 1–60 2.0–4.0

8

8.01–10.00

11

G

SR

1.5 1.6

2.00

6.3

1.6

E For shape 4A, R ≧ (P/2) 2 + C 2 ( * 1) P0.6 (No.2.5) can be selected only for K20° ( * 2) When P0.9 (No.3) and K30°, G is 1.0.

0.2

( * 3) When P1.5/P1.6 (No.5/No.6) and K30°, G is 1.2.

( * 4) Shape ( ) is only for PGHD.

≦ R 0.2

0 - 0.02

( L - C - B )

B

PartNumber–L–D–P–A–K–B–CVSR PGHD1A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 – C0.5–V2.9 PGHDZ2A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 PGHDZ3A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 – C0.5 – S30 PGHD4A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 – C0.5 – R1.0 PGHD5A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 – C0.5

0

+ 0.05

* This bushing has a flat area of 0–0.2 (PGHD) 0–0.05(PGHDZ) on its tip (P dimension).

D

P dimension tolerance

( L - C )

- 0.005

C

± 0.05

Order

Type

0

PGHD

± 0.01 ± 0.02

L

Eccentricity between D and P is 0.05 or less

PGHDZ

E (L–C–B) ≧ 3.0

Shape 4A

Enlarged view of the tip

( Electro discharge finishing is applied on the SR area. )

G

SR

6.3

1.6

■ Features < Enlarged photograph of tip > < Enlarged view of the tip >

Quotation

Delivery

0.2

≦ R 0.2

0

L - C - B ) - 0.02

B

R

Part Number –L–D–P–A–K–B–CVSR–(CC … etc.) PGHD1A3 – 20.01 – D3.50 – P0.8 – A2 – K30 – B5.00 – C0.5–V2.9 – CC

P ± 0.01

P ± 0.02

0

+ 0.02

Alterations

D

( L - C )

- 0.005

C

± 0.05

0

C

L

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Alterations Code

Spec.

E For shape 4A, R ≧ (P/2) 2 + C 2

E V = 2 × R 2 –( R 2 –(P/2) 2 –C) 2

E (L–C–B) ≧ 3.0

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHDZ.

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

Shape 5A

Enlarged view of the tip

PKC

Normal Type • It has a flat area of 0–0.2mm on its tip.

( Electro discharge finishing is applied on the SR area. )

G

SR

• P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02. • With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased. < Normal Type > < Tip Corner Acute Angle Type > Molding

6.3

1.6

C ± 0.1

Machining (C chamfering) for inlay relief. No. 2.5 → C0.2 No. 3/4 → C0.3 No. 5–8 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

CC

0.2

B

R ≦ 0.2

( L - C - B ) 0

CVC ± 0.05

B

- 0.02

0

+ 0.05

D

( L - C )

CVC

- 0.005

C

± 0.05

0

C

L

B

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Eccentricity between D and P is 0.05 or less

E (L–C–B) ≧ 3.0

* α≒ 2SR + 2(L–G–SR)tan A° 2

● Calculation for the inlet diameter * α

Part Number

M Material

H Hardness

PGHD □ A PGHDZ □ A

G

SR

SR

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

753

754

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