Standard Components For Plastic Mold 2021

Inner Diameter SR Large K° Type

PIN–POINT GATE BUSHINGS INNER DIAMETER SR – LARGE K° TYPE – NORMAL TYPE/TIP CORNER ACUTE ANGLE TYPE

SKH51

SKH51

L 0.01mm increments

B 0.01mm increments

Shape 1A

Part Number

Enlarged view of the tip

None for 2A C 0.1mm increments

Shape 3A only S 1° increments

Shape 1A only V 0.1mm increments

Shape 4A only E R 0.1mm increments

( Electro discharge finishing is applied on the SR area. )

H SR

P G A° K°

G

SR

Type Shape D

6.3

0.8 1.0 1.2 0.8 1.0 1.2 0.8 1.0 1.2 1.5 0.8 1.0 1.2 1.5 0.8 1.0 1.2 0.8 1.0 0.8 1.0 1.2 1.5 0.8 1.0 1.2 1.5 0.8 1.0 1.2 1.5

1.25 1.25 1.50 1.25 1.50 1.50 1.75 2.00 2.00 2.25 1.75 2.00 2.25 2.50 2.00 2.25 2.50 2.25 2.50 2.00 2.25 2.50 2.75 2.25 2.50 2.75 3.00 2.50 2.75 3.00 3.25

1.6

20 30 40 50

0.5

0.2

6

4.0–5.9

1–50

1.5–3.0

9

≦ R 0.2

R ≦ 0.2

0.6

0 - 0.02

( L - C - B )

B

0

+ 0.02

D

( L - C )

- 0.005

* This bushing has a flat area of 0–0.2 (PGHF) 0–0.05(PGHFZ) on its tip (P dimension).

C

P dimension tolerance

± 0.05

0

Type

1 A

L

PGHF

± 0.01 ± 0.02

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

0.8

1

PGHFZ

E (L–C–B) ≧ 3.0

Shape 2A

Enlarged view of the tip

2A

( Electro discharge finishing is applied on the SR area. )

G

SR

1.0

8

4.5–7.9

2.0–4.0

11

PGHF (Normal Type)

20

6.3

1.6

3A

0.2

1.2

2

15.00–40.00

5.00–20.00 0.5–1.5

30

PGHFZ (Tip Corner Acute Angle Type)

≦ R 0.2

0 - 0.02

( L - B )

B

1.4

- 0.005 0

40

1–60

D

(4A) *

* This bushing has a flat area of 0–0.2 (PGHF) 0–0.05(PGHFZ) on its tip (P dimension).

P dimension tolerance

Type

+ 0.02

L

0

Eccentricity between D and P is 0.05 or less

PGHF

± 0.01 ± 0.02

1.2

50

Shape 3A E (L – B) ≧ 3.0

PGHFZ

3

(5A) *

Enlarged view of the tip

( Electro discharge finishing is applied on the SR area. )

60

G

SR

10

5.0–9.9

2.5–5.0

1.4

13

6.3

1.6

0.2

1.6

≦ R 0.2

0 - 0.02

( L - C - B )

B

- 0.005 0

+ 0.05

E For shape 4A, R ≧ (P/2) 2 + C 2

D

( L - C )

( * ) Shape ( ) is only for PGHF.

C

* This bushing has a flat area of 0–0.2 (PGHF) 0–0.05(PGHFZ) on its tip (P dimension).

± 0.05

P dimension tolerance

0

Type

L

Eccentricity between D and P is 0.05 or less

PGHF

± 0.01 ± 0.02

PartNumber– L – P – G – A – K – B –CVSR PGHF1A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 – C0.5–V6.0 PGHFZ2A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 PGHFZ3A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 – C0.5–S30 PGHF4A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 – C0.5–R3.0 PGHF5A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 – C0.5

Order

PGHFZ

E (L–C–B) ≧ 3.0

Enlarged view of the tip

Shape 4A

G

( Electro discharge finishing is applied on the SR area. )

SR

6.3

1.6

0.2

■ Features < Enlarged photograph of tip >

Quotation

Delivery

≦ R 0.2

< Enlarged view of the tip >

0

L - C - B ) - 0.02

B

R

- 0.005 0

+ 0.02

C

D

( L - C )

C

± 0.05

0

PartNumber– L – P – G – A – K – B –CVSR –(CC … etc.) PGHF1A8 – 20.01 – P0.8 – G1.0 – A2 – K50 – B15.00 – C0.5–V6.0 – CC

L

Alterations

Eccentricity between D and P is 0.05 or less

P ± 0.01

P ± 0.02

* This bushing has a flat area of 0–0.2 on its P dimension tip.

E R ≧ (P/2) 2 + C 2

E (L–C–B) ≧ 3.0

E V = 2 × R 2 –( R 2 –(P/2) 2 –C) 2

Alterations Code

Spec.

Enlarged view of the tip

Shape 5A

( Electro discharge finishing is applied on the SR area. )

Changes P dimension tolerance. P ± 0.02 c P ± 0.01 E Only applicable for PGHFZ.

G

SR

PKC

Tip Corner Acute Angle Type

Tip Corner Acute Angle Type

Normal Type

6.3

1.6

Normal Type • It has a flat area of 0–0.2mm on its tip.

C0.5 ± 0.1

0.2

• P dimension tolerance is ± 0.01. Tip Corner Acute Angle Type • It has a flat area of 0–0.05mm on its tip. • P dimension tolerance is ± 0.02. • With the straight part shorter than the normal type, the gate residual can be suppressed but durability may be decreased. < Normal Type > < Tip Corner Acute Angle Type > Molding

CC

Machining (C chamfering) for inlay relief.

R ≦ 0.2

0

( L - C - B )

B

- 0.02

B

- 0.005 0

+ 0.05

C

D

( L - C )

C

± 0.05

CVC ± 0.05

Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

0

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

CVC

Eccentricity between D and P is 0.05 or less

E (L–C–B) ≧ 3.0

B

* α≒ 2SR + 2(L–G–SR)tan A° 2

● Calculation for the inlet diameter * α

Part Number

M Material

H Hardness

PGHF □ A PGHFZ □ A

G

SR

SR

G

SKH51

59–61HRC

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

755

756

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