Standard Components For Plastic Mold 2021

Inner diameter SR B Dimension Selection Type

Electroforming PIN–POINT GATE BUSHINGS INNER DIAMETER SR –STANDARD/HIGH HARDNESS B DIMENSION SELECTION TYPE–

Electroforming

B

Purple character display

Please use the D dimension designation type PGED ( P.771 ), if D dimension is designated.

Shape 1A

Enlarged view of the tip

Part Number

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S 1° increments

Shape 4A only E R 0.1mm increments

L 0.01mm increments

G

SR

H G B SR

P

6.3

Type Shape D

1.6

0.2—0.4 1.3—1.9 0.2—0.5 1.5—2.4

0.4—0.8 0.6—1.0

2 6.00—20.00 2.5 8.00—25.00

0.3 0.4

30.7 30.60 41.0 40.75

0.2

≦ 0.2

0.3 0.4 0.5

R

1A

R ≦ 0.2

( L - C ) ( L - C - B ) - 0.05 + 0.05 0 0

B

0.5 0.6 0.7 0.8 0.9 ( * 1)

2.0—2.9

3

5

1.00 1.00 1.25 1.25 1.50 1.25 1.50 1.50 2.00

0

1

- 0.01

D

± 0.05

C

1—45

10.00—40.00

0.6 0.7

0.3—0.8

0.8—1.5

1.2 6

2A

PGEB ( Standard Type )

4

2.5—3.9

6

* This bushing has a flat area of 0–0.1 on its P dimension tip.

L

0.8 0.9 1.0 1.2 0.8 0.9 1.0 1.2 1.4 1.5 ( * 2)

Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less

2

3A

3.5—4.9

1.0—2.0

5

8

Shape 2A

PGKB ( High hardness type )

Enlarged view of the tip

G

4A

SR

1.0

3

0.5—1.5

15.00—60.00

6

4.0—5.9

1—50

1.5—3.0

9

1.5 10

6.3

1.2 1.4 1.5 ( * 2) 1.6 ( * 2) 1.8 ( * 4)

1.6

5A

1.2 1.4 1.5 ( * 2) 1.6 1.8 ( * 3) 2.0 ( * 4)

8

4.5—7.9

1—60

2.0—4.0

11

0.2

≦ 0.2

R

( * 1) When P0.9 (D3), G is 1.0. ( * 2) When P1.5/P1.6 (D6), G is 1.2. ( * 3) When P1.8(D8), G is 1.1 ( * 4) When P1.8(D6), P2.0(D8), G is 0.8.

E For shape 4A, R ≧ (P/2) 2 + C 2

( L - B ) - 0.05 0

B

0

- 0.01

D

+ 0.05

* This bushing has a flat area of 0–0.1 on its P dimension tip.

( * 3) ( * 4) P1.8/P2.0 are not available for PGKB.

L

0

Eccentricity between D and P is 0.05 or less

PartNumber – L – P – A – CVSR PGEB1A4 – 20.01 – P0.8 – A2 – C0.5– V3.0 PGEB2A4 – 20.01 – P0.8 – A2 PGEB3A4 – 20.01 – P0.8 – A2 – C0.5 – S30 PGEB4A4 – 20.01 – P0.8 – A2 – C0.5 – R1.0 PGEB5A4 – 20.01 – P0.8 – A2 – C0.5

Shape 3A

Order

Enlarged view of the tip

G

SR

6.3

1.6

0.2

≦ 0.2

R

Quotation

Delivery

( L - C ) ( L - C - B ) - 0.05 + 0.05 0 0

Example

B

0

- 0.01

D

± 0.05

C

* This bushing has a flat area of 0–0.1 on its P dimension tip.

Locating ring ( P.701 – 708 )

Part Number – L – P – A – C V S R – (CC/LKC) PGEB1A4 – 20.01 –P0.8– A2 – C0.5–V3.0 – CC

L

Eccentricity between D and P is 0.05 or less

Alterations

Fixed side die plate

Shape 4A

Enlarged view of the tip

Alterations

Code

Spec.

G

SR

Runner lock pin ( P.713 – 722 )

C ± 0.1

6.3

Machining (C chamfering) for inlay relief. D2/2.5 → C0.2 D3/4 → C0.3 D5–8 → C0.5 Change the tolerances of the dimensions below.

1.6

CC

0.2

Runner stripper plate

B

≦ 0.2

R

( L - C ) ( L - C - B ) - 0.05 + 0.05 0 0

B

R

0

C

- 0.01

D

± 0.05

C

0 –0.05 c

0 –0.02 + 0.02 0 0 –0.02 + 0.02 0

(L–C–B)

Fixed die plate

1A 4A

L

* This bushing has a flat area of 0–0.1 on its P dimension tip.

( PGEB □ A ) or ( PGKB □ A ) Pin-point gate bushings

+ 0.05 0

Eccentricity between D and P is 0.05 or less

(L–C)

c

E R ≧ (P/2) 2 + C 2 E V = 2 × R 2 –( R 2 – (P/2) 2 –C) 2

Cavity insert

( L - C - B ) ( L - B )

1A 3A 4A 5A 2A

0 –0.05 c

LKC

(L–B)

Shape 5A

Enlarged view of the tip

2A

G

SR

+ 0.05 0

L

c

( L - C ) L

1A 3A 4A 5A 2A

6.3

1.6

(L–C–B) 0 –0.02 E The tolerance of (L–C) remains 0 –0.05 c

3A

+ 0.05 0

0.2

5A

unchanged.

≦ 0.2

R

( L - C ) ( L - C - B ) - 0.05 0

B

+ 0.05

0

- 0.01

D

± 0.05

C

C

0

L

* This bushing has a flat area of 0–0.1 on its P dimension tip.

Eccentricity between D and P is 0.05 or less

● Calculation for the inlet diameter *α *α≒ 2SR + 2(L–G–SR) tan A° 2 SR G G SR

Part Number Type

M Material

H Hardness

(Inside) 55–60HRC depth 0.5 (Outside) 40–45HRC

PGEB □ A Standard

Nickel Alloy

55–62HRC (The inner and outer surface have the same hardness)

High Hardness

PGKB □ A

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

763

764

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