Standard Components For Plastic Mold 2021

Inner diameter SR B Dimension Designation Type

Electroforming PIN–POINT GATE BUSHINGS INNER DIAMETER SR –STANDARD/D DIMENSION DESIGNATION TYPE–

Electroforming

Shape 1A

Part Number

Enlarged view of the tip

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

L 0.01mm increments

B 0.01mm increments

D 0.01mm increments

SR

H G SR

P

G

Type

Shape No.

6.3

1.6

1 2 3

4.00– 6.00 0.2–0.5 1.5–2.4

0.6–1.0

2.5 8.00–25.00 2.51–3.00 0.3 0.4 0.5

4 1.0 0.75

0.2

≦ R 0.2

1 5.00– 9.00 2 5.00– 8.00 3 5.00– 7.00

0

R ≦ 0.2

L - C - B ) - 0.05

0.5 0.6 0.7 0.8 0.9 ( * 1)

B

3

2.0–2.9

3.01–4.00

5

1.00

0

+ 0.05

D

( L - C )

- 0.01

C

± 0.05

0

* This bushing has a flat area of 0–0.1 on its P dimension tip.

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

1

L

5.00–30.00

10.00–40.00

0.3–0.8

0.8–1.5

0.6 0.7

2 3 5.00–20.00

1.2

1.00

E (L–C–B) ≧ 3.0

4

4.01–5.00

2.5–3.9

1–45

6

Shape 2A

1

Enlarged view of the tip

0.8 0.9 1.0 1.2

5.00–30.00

SR

1A

2 3 5.00–20.00 1 5.00–35.00

1.25

G

6.3

1.6

2A

0.8 0.9 1.0

2 3 1

1.25

5.00–30.00

0.2

PGED (Standard Type)

3A

5

5.01–7.00

3.5–4.9

1.0–2.0

8

≦ R 0.2

1.2 1.4 1.5 ( * 2)

5.00–30.00

0

L - B ) - 0.05

2 3 5.00–20.00

B

1.50

4A

0

D

- 0.01

1

+ 0.05

* This bushing has a flat area of 0–0.1 on its P dimension tip.

5.00–50.00

L

Eccentricity between D and P is 0.05 or less

0

5A

2 3 5.00–40.00

1.0

1.25

E (L - B) ≧ 3.0

15.00–60.00

0.5–1.5

6

6.01–8.00

4.0–4.9 1–50 1.5–3.0

1.5

9

1

1.2 1.4 1.5 ( * 2) 1.6 ( * 2)

5.00–40.00

Shape 3A

Enlarged view of the tip

2 3 5.00–30.00

1.50

SR

G

1 2 3 1 2 3

6.3

1.2 1.4 1.5 ( * 2)

1.6

1.50

8

8.01–10.00

5.00–50.00

4.5–7.9 1–60 2.0–4.0

11

0.2

1.6

2.00

≦ R 0.2

0

( L - C - B )

B

- 0.05

0

+ 0.05

E For shape 4A, R ≧ (P/2) 2 + C 2

( * 1) When P0.9 (No.3), G is 1.0. ( * 2) When P1.5 (No.5/No.6/No.8)/ P1.6(No.6), G is 1.2.

D

( L - C )

- 0.01

C

± 0.05

0

* This bushing has a flat area of 0–0.1 on its P dimension tip.

L

Eccentricity between D and P is 0.05 or less

E (L–C–B) ≧ 3.0

PartNumber– L – D – P – A – B – CVSR PGED1A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 – C0.5–V2.9 PGED2A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 PGED3A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 – C0.5 – S30 PGED4A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 – C0.5 – R1.0 PGED5A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 – C0.5

Shape 4A

Enlarged view of the tip

Order

SR

G

6.3

1.6

0.2

≦ R 0.2

0

L - C - B ) - 0.05

B

R

0

+ 0.05

D

( L - C )

- 0.01

C

± 0.05

Locating ring ( P.701 – 708 )

Delivery Quotation

0

C

Example

L

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.1 on its P dimension tip.

Fixed side die plate

E R ≧ (P/2) 2 + C 2

Shape 5A E (L–C–B) ≧ 3.0

E V = 2 × R 2 –( R 2 –(P/2) 2 –C) 2

Part Number –L–D–P–A–B–CVSR–(CC/LKC) PGED1A3 – 20.01 – D3.50 – P0.8 – A2 – B5.00 – C0.5–V2.9 – CC

Runner lock pin ( P.713 – 722 )

Enlarged view of the tip

Alterations

SR

G

Runner stripper plate

6.3

Alterations

Code

Spec.

1.6

Fixed die plate

C ± 0.1

Machining (C chamfering) for inlay relief. No.2.5 → C0.2 No.3/4 → C0.3 No.5–8 → C0.5 Change the tolerances of the dimensions below.

Pin-point gate bushings ( PGED □ A ) or ( PGKD □ A )

0.2

CC

Cavity insert

R ≦ 0.2

0

( L - C - B )

B

B

- 0.05

0

+ 0.05

D

( L - C )

- 0.01

C

± 0.05

0

C

L

0 –0.02 + 0.02 0 0 –0.02 + 0.02 0

0 –0.05 c

* This bushing has a flat area of 0–0.1 on its P dimension tip.

(L–C–B)

Eccentricity between D and P is 0.05 or less

1A 4A

+ 0.05 0

E (L–C–B) ≧ 3.0

(L–C)

c

( L - C - B ) ( L - B )

1A 3A 4A 5A 2A

0 –0.05 c

(L–B)

LKC

A° 2

2A

*α≒ 2SR + 2 (L–G–SR) tan

Part Number Type

M Material

H Hardness

● Calculation for the inlet diameter *α

+ 0.05 0

L

c

SR

SR

G

(Inside) 55–60HRC depth 0.5 (Outside) 40–45HRC

PGED □ A Standard

( L - C ) L

G

1A 3A 4A 5A 2A

(L–C–B) 0 –0.02 E The tolerance of (L–C) remains 0 –0.05 c

Nickel Alloy

3A

+ 0.05 0

5A

unchanged.

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

771

772

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