Standard Components For Plastic Mold 2021

Inner diameter SR B Dimension Selection Type

PIN–POINT GATE BUSHINGS INNER DIAMETER SR –B DIMENSION SELECTION TYPE–

Carbide

Carbide

B

Shape 1A

Part Number

None for 2A C 0.1mm increments

Enlarged view of the tip

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

L 0.01mm increments

SR

G

H G B SR

P

A° K°

( Electro discharge finishing is applied on the SR area. )

Type Shape D

6.3

1.6

2 6.00–20.00 0.3 0.4 0.5 ( * 1)

0.2–0.4

1.3–1.9

0.4–0.8

3 0.7 3 0.60

0.2

≦ R 0.2

0.3 0.4 0.5 0.6 ( * 1)

2.5 8.00–25.00

0.2–0.5

1.5–2.4

0.6–1.0

R ≦ 0.2

4 1.0 4 0.75

( L - C - B )

0 -

B

0.02

1A

+ 0.02

0

( L - C )

- 0.005

D

± 0.05

0.5 0.6 0.7 0.8 0.6 0.7

C

0

2.0–2.9

3

5

1.00

1

* This bushing has a flat area of 0–0.2 on its P dimension tip.

1–45

Eccentricity between D and P is 0.05 or less. Eccentricity between D and V is 0.05 or less

L

2A

20

0.3–0.8

0.8–1.5

10.00–40.00

1.2 6

1.00 1.25 1.25 1.50 1.25 1.50 1.50 2.00

4

2.5–3.9

PGWB ( Carbide V40 )

6

0.8 0.9 1.0 0.8 0.9 1.0

2

3A

Shape 2A

Enlarged view of the tip

SR

G

( Electro discharge finishing is applied on the SR area. )

5

3.5–4.9

1.0–2.0

8

30

4A

1.2 1.0

6.3

1.6

3

15.00–40.00

6

0.5–1.5

4.0–5.9

1–50

1.5–3.0

1.5 10

9

5A

0.2

1.2 1.3 1.4 1.5 ( * 2)

≦ R 0.2

1.2 1.3 1.4

0 L - B ) - 0.02

8

4.5–7.9

1–60

2.0–4.0

11

B

1.5 1.6

- 0.005 0

D

+ 0.02

E For shape 4A, R ≧ (P/2) 2 + C 2

( * 1) For P0.5 (D2) and P0.6 (D2.5), only K20° can be selected ( * 2) When P1.5 (D6) and K30°, G is 1.2.

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

0

Eccentricity between D and P is 0.05 or less

Shape 3A

PartNumber – L – P – A – K – CVSR PGWB1A4 – 20.01 – P0.8 – A2 – K30 – C0.5–V3.0 PGWB2A4 – 20.01 – P0.8 – A2 – K30 PGWB3A4 – 20.01 – P0.8 – A2 – K30 – C0.5 – S30 PGWB4A4 – 20.01 – P0.8 – A2 – K30 – C0.5 – R1.0 PGWB5A4 – 20.01 – P0.8 – A2 – K30 – C0.5

Enlarged view of the tip

Order

SR

G

( Electro discharge finishing is applied on the SR area. )

6.3

1.6

0.2

≦ R 0.2 B

( L - C - B )

0 -

0.02

+ 0.05

- 0.005 0

( L - C )

D

± 0.05

C

0

Delivery Quotation

Example

Locating ring ( P.701 – 708 )

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

Eccentricity between D and P is 0.05 or less

Fixed side die plate

PartNumber – L – P – A – K – C V S R – (CC/CVC) PGWB1A4 – 20.01 – P0.8 – A2 – K20 – C0.5–V3.0 – CVC0.3

Shape 4A

Enlarged view of the tip

Alterations

SR

G

( Electro discharge finishing is applied on the SR area. )

Runner lock pin ( P.713 – 722 )

6.3

1.6

Alterations Code

Spec.

C ± 0.1

Machining (C chamfering) for inlay relief. D2/2.5 → C0.2 D3/4 → C0.3 D5–8 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H−D) 2 −0.1

0.2

Runner stripper plate

CC

≦ R 0.2 B

0 L - C - B ) - 0.02

R

B

+ 0.02

- 0.005 0

Fixed die plate

C

( L - C )

D

± 0.05

C

0

CVC ± 0.05

L

* This bushing has a flat area of 0–0.2 on its P dimension tip.

CVC

Pin-point gate bushings ( PGWB □ A )

Eccentricity between D and P is 0.05 or less

E V = 2 × R 2 –( R 2 –(P/2) 2 –C) 2

E R ≧ (P/2) 2 + C 2

Cavity insert

B

Shape 5A

Enlarged view of the tip

SR

G

( Electro discharge finishing is applied on the SR area. )

6.3

1.6

0.2

≦ R 0.2 B

( L - C - B )

0

- 0.02

+ 0.05

- 0.005 0

( L - C )

C

D

± 0.05

C

0

L

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Eccentricity between D and P is 0.05 or less

● Calculation for the inlet diameter *α *α≒ 2SR + 2 (L–G–SR) tan A° 2 SR G G SR

Part Number

M Material

H Hardness

V40 (Carbide)

87–88HRA (Converted score to Vickers hardness: 960HV)

PGWB □ A

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

775

776

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