Standard Components For Plastic Mold 2021

Inner diameter SR B Dimension Designation Type

PIN–POINT GATE BUSHINGS INNER DIAMETER SR –B DIMENSION DESIGNATION TYPE–

Carbide

Carbide

B

Part Number

Shape 1A

None for 2A C 0.1mm increments

Shape 1A only V 0.1mm increments

Shape 3A only S° 1° increments

Shape 4A only E R 0.1mm increments

Enlarged view of the tip

L 0.01mm increments

B 0.01mm increments

( Electro discharge finishing is applied on the SR area. )

G

SR

H G SR

P

A° K°

Type Shape D

6.3

1.6

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

2 6.00–20.00 0.3 0.4 0.5 ( * 1)

0.2

3.00– 5.00 0.2–0.4 1.3–1.9

0.4–0.8

3 0.7 0.60

≦ R 0.2

0

R ≦ 0.2

L - C - B ) - 0.02

B

2.5 8.00–25.00 0.3 0.4 0.5 0.6 ( * 1)

4.00– 6.00 0.2–0.5 1.5–2.4

0.6–1.0

0

4 1.0 0.75

+ 0.02

D

( L - C )

- 0.005

C

± 0.05

0

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

Eccentricity between D and P is 0.05 or less Eccentricity between D and V is 0.05 or less

5.00– 9.00 5.00– 8.00 5.00– 7.00

0.5 0.6 0.7 0.8

2.0–2.9

3

5

1.00

E (L–C–B) ≧ 3.0

Enlarged view of the tip

Shape 2A

5.00–30.00

( Electro discharge finishing is applied on the SR area. )

G

SR

1–45

0.6 0.7

0.3–0.8

0.8–1.5

10.00–40.00

1.00

1.2

6.3

5.00–20.00

1A

1.6

2.5–3.9

4

6

20

5.00–30.00

0.8 0.9 1.0

1.25

0.2

2A

5.00–20.00 5.00–35.00

≦ R 0.2

PGW ( Carbide V40 )

0

L - B ) - 0.02

B

3A

0.8 0.9 1.0

1.25

- 0.005 0

5.00–30.00

D

5

3.5–4.9

1.0–2.0

8

+ 0.02

* This bushing has a flat area of 0–0.2 on its P dimension tip.

L

4A

0

5.00–30.00

Eccentricity between D and P is 0.05 or less

1.2

1.50

Shape 3A E (L - B) ≧ 3.0

5.00–20.00

30

5A

Enlarged view of the tip

5.00–30.00

1.0

1.25

( Electro discharge finishing is applied on the SR area. )

G

SR

5.00–20.00

15.00–40.00

6

4.0–5.9

1–50

1.5–3.0

0.5–1.5

1.5

9

6.3

1.6

5.00–30.00

* 2)

1.2 1.3 1.4 1.5 (

1.50

5.00–20.00

0.2

≦ R 0.2

1.2 1.3 1.4

1.50

0

L - C - B ) - 0.02

B

0

+ 0.05

8

5.00–30.00

4.5–7.9

1–60

2.0–4.0

11

D

( L - C )

- 0.005

C

± 0.05

0

* This bushing has a flat area of 0–0.2 on its P dimension tip.

1.5 1.6

2.00

L

Eccentricity between D and P is 0.05 or less

E (L–C–B) ≧ 3.0

E For shape 4A, R ≧ (P/2) 2 + C 2

( * 1) For P0.5 (D2)/P0.6 (D2.5), only K20° can be selected ( * 2) When P1.5 (D6) and K30°, G is 1.2.

Shape 4A

Enlarged view of the tip

( Electro discharge finishing is applied on the SR area. )

G

SR

6.3

PartNumber– L – P – A – K – B – CVSR PGW1A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5–V3.0 PGW2A4 – 20.01 – P0.8 – A2 – K30 – B15.00 PGW3A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – S30 PGW4A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5 – R1.0 PGW5A4 – 20.01 – P0.8 – A2 – K30 – B15.00 – C0.5

1.6

Order

0.2

≦ R 0.2

0

L - C - B ) - 0.02

B

R

0

+ 0.02

D

( L - C )

- 0.005

C

± 0.05

0

C

L

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Eccentricity between D and P is 0.05 or less

Delivery Quotation

E R ≧ (P/2) 2 + C 2

E (L–C–B) ≧ 3.0

E V = 2 × R 2 –( R 2 –(P/2) 2 –C) 2

Example

Enlarged view of the tip

Shape 5A

Locating ring ( P.701 – 708 )

G

SR

( Electro discharge finishing is applied on the SR area. )

PartNumber – L – P – A – K – B – CVSR – (CC/CVC) PGW1A4 – 20.01 – P0.8 – A2 – K20 – B15.00 – C0.5–V3.0 – CVC0.3

6.3

Alterations

1.6

Fixed side die plate

Runner lock pin ( P.713 – 722 )

0.2

Alterations Code

Spec.

Runner stripper plate Fixed die plate

≦ R 0.2

C ± 0.1

0

Machining (C chamfering) for inlay relief. D2/2.5 → C0.2 D3/4 → C0.3 D5–8 → C0.5 Machining (C chamfering) for inlay relief. CVC = 0.1mm increments 0.2 ≦ CVC < (H–D) 2 −0.1

L - C - B ) - 0.02

B

0

+ 0.05

CC

D

( L - C )

- 0.005

C

± 0.05

0

C

B

Pin-point gate bushings ( PGW □ A )

L

Eccentricity between D and P is 0.05 or less

* This bushing has a flat area of 0–0.2 on its P dimension tip.

Cavity insert

CVC ± 0.05

E (L–C–B) ≧ 3.0

CVC

● Calculation for the inlet diameter *α *α≒ 2SR + 2 (L–G–SR) tan A° 2

Part Number

M Material

H Hardness

B

G

SR

SR

V40 (Carbide)

87–88HRA (Converted score to Vickers hardness: 960HV)

PGW □ A

G

L

L

E The dimension acquired using the above calculation is the theoretical (reference) value.

777

778

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