Standard Components For Plastic Mold 2021

Oil groove

Plain

PRECISION LEADER PINS − HEAD/OIL GROOVE PRESS–FIT LENGTH DESIGNATION TYPE/PRESS–FIT DIAMETER/LENGTH DESIGNATION TYPE−

Suitable

Leader pins with head Leader Bushings

■ Press–fit length designation

GPJL

GPJL

GPJL

GPJL

GPJL

Type

Type

Type

Type

Type

N 1mm inc.

N 1mm inc.

N 1mm inc. 8–24 8–30 8–37 8–45

N 1mm inc. 8–35 8–45

N 1mm inc. 12–50 12–60

D

L

D

L

D

L

D

L

D

L

40 45 6–16 50 55 60 65 6–24 70 75 6–35 80 85 6–45 90 95 6–50 100 105 6–60 110 115 6–70 120–200 (5mm increments) 6–80 210–250 (10mm increments)

40 45 5–16 50 55 60 65 5–24 70 75 5–35 80 5–45 5–16 50 55 60 65 5–24 70 75 5–35 80 5–45 40 45 40 45 5–16 50 55 60 65 5–24 70 75 5–35 80 85 5–45 90 95 5–50 100 105 5–60 110 115 5–70 120–200 (5mm increments) 5–80 6–16 50 55 60 65 6–24 70 75 6–35 80 85 6–45 90 95 6–50 100 105 6–60 110 115 6–70 120–200 (5mm increments) 6–80 40 45

120 125 130 135

50 55 60 65 70 75 80 85

70 75 80 85

8

90 95 8–50 100 105 110 115 8–60 120 125 8–70 130 135 8–80 140 145 8–90 150 155 8–100 160 165 8–110 170 175 8–120 180–200 (5mm increments) 8–130 210–450 (10mm increments)

140 145 12–70 150–185 (5mm increments) 12–80 190 195 200 210 12–90 220 230 12–100 240 250 12–110 260 270 12–120 280 12–130 290 300 12–140 310 320 12–150 330 340 12–160 350 12–170 360 12–180 370 380 12–190 390–550 (10mm increments) 12–200

Press–fit section DK tolerance

GPJL

Press–fit section D m5

16

(Press–fit diameter D m5 /length free designation) (Press–fit diameter/length free designation type)

90 95 8–50 100 105 110 115 8–60 120 125 8–70 130 135 8–80 140 145 8–90 150 155 8–100 160 165 8–110 170–200 (5mm increments) 8–120

Sliding part D

T H E

GPJ–XL

10

28

35

+ 0.012 + 0.006 + 0.015 + 0.007

8

8

11 3 13 4

–0.015 –0.020 –0.020 –0.025

50

10 12 13 16 20 25 28 30 32 35 40 50

10 12 13 16 20 25 28 30 32 35 40 50

5

17 18 21 25 30 33 35 37 40

6–24 6–30 6–35 6–40 6–50 6–60 6–70 6–80 6–90

50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

DK ± 0.002

6

12

8–30 8–37 8–45

10–40

60 65 70 75 80 85 90 95

+ 0.017 + 0.008

100 105 110 115

5

–0.025 –0.030

10–50 120–135 (5mm increments) 10–60 140 145 10–70 150–175 (5mm increments) 10–80 180 185 190 195 10–90 200 210 10–100 220 230 10–110 240 250 10–120 260 270 10–130 280–500 (10mm increments) 10–140

2–3

8

20

0.2

8–50 100 105 110 115 8–60 120 125 8–70 130 135 8–80 140 145 8–90 150 155 8–100 160 165 8–110 170–200 (5mm increments) 8–120 210–400 (10mm increments)

+ 0.020 + 0.009 DK

–0.030 –0.040

200 210 220 230 240 250 260 270

15–90 15–100 15–110 15–120 15–130 15–140 15–150 15–160 15–170 15–180

10 45 12 56

40

± 0.003

30

8

140–200 (5mm increments) 210–300 (10mm increments)

+ 0.024 + 0.011

–0.030 –0.050

6–100

60

60

15 65

13

8–24

50 55 60 65

280

8–30 70 75 80 85 8–40 90 95 8–50 100 105 8–60 110 115 8–70 120 125 8–80 130 135 8–90 140 145 8–100 150 155 8–110 160 8–120 165 8–117 170–200 (5mm increments) 8–120 210–350 (10mm increments)

■ Chart of press–fit tolerance GPJL

290 300 310 320 330 340

0 -

E

T

60

0.2

+ 0.025

Sliding part ( D )

N

- 0.5 - 1.5

L

350 360

8–37 8–45

70 75 80 85

+ 0.020

+ 0.024 + 0.011

GPJL Normal

370 380 15–190 390–550 (10mm increments) 15–200

90 95 8–50 100 105 110 115 8–60 120 125 8–70 130 135 8–80 140 145 8–90 150 155 8–100 160 165 8–110 170–200 (5mm increments) 8–120 210–350 (10mm increments) 8–120

+ 0.020 + 0.009

+ 0.015

25

+ 0.017 + 0.008

Press-t section D m5

+ 0.015 + 0.007

+ 0.010

E No. of oil grooves/Groove pitch details D P.795 E Recommended mold temperature for the usage of a precision leader pin and bushing is 80°C or less because of little clearance between them. ( D P.788 ) E A center hole may be left on one or both ends. E Oil groove part might not be colored by heat treatment. Despite differences in appearance, it can be used without any problem.

+ 0.012 + 0.006

32

+ 0.005

GPJL

+ 0.005 0 + 0.005 0 D8/10 D12–16 D20–30 D32–50 D60 + 0.005 0 + 0.005 0 + 0.005 0

When DKC code is used + 0.005 0 Press-t section D

0

M Material SUJ2

H Hardness 58HRC– (Induction hardening)

■ Press–fit diameter/length designation type Type GPJ–XL Type

GPJ–XL

GPJ–XL

GPJ–XL

Type

Type

Part Number

N 1mm inc. 10–16

N 1mm inc. 11–24 11–30 11–35 11–40 11–50 11–60 11–70 11–80 11–90

N 1mm inc. 13–30 13–37 13–45

N 1mm inc. 15–40

DK 0.001mm inc.

DK 0.001mm inc.

DK 0.001mm inc.

DK 0.001mm inc.

Delivery Quotation

– L – N – DK

Order

D

L

D

L

D

L

D

L

Type D GPJL 25 – 150 – N80 GPJ–XL 25 – 150 – N80 – DK25.015

50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135

60 65 70 75 80 85 90 95

100 105 110 115

40 45

8.000

15–50 120–135 (5mm increments) 15–60 140 145 15–70 150–175 (5mm increments) 15–80 180 185 190 195 15–90 200 210 15–100 220 230 15–110 240 250 15–120 260 270 15–130 280–500 (10mm increments) 15–140

50 55 60 65 10–24 70 75 10–35 80 10–45

8

8.050

13–50 100 105 110 115 13–60 120 125 13–70 130 135 13–80 140 145 13–90 150 155 13–100 160 165 13–110 170–200 (5mm increments) 13–120 210–400 (10mm increments)

Part Number – L – N – DK – (MC/MMC … etc.) GPJL25 – 180 – N100 – MC GPJ–XL25 – 180 –N100–DK25.015– MC Alteration details D P.789

20.000

40.000

40 45

10–16

30.000

10.000

Alterations

20

40

50 55 60 65 10–24 70 75 10–35 80 10–45

30

10

20.050

40.050

30.050

10.050

10–16

40 45

140–200 (5mm increments) 210–300 (10mm increments)

50 55 60 65 10–24 70 75 10–35 80 85 10–45 90 95 10–50 100 105 10–60 110 115 10–70 120–200 (5mm increments) 10–80

Alterations Code

Spec.

11–100

12.000

Tip tapping X Not available for D = 8/10 D

120 125 130 135

13–24

17–50 17–60

50 55 60 65

12

M

13–30 70 75 80 85 13–40 90 95 13–50 100 105 13–60 110 115 13–70 120 125 13–80 130 135 13–90 140 145 13–100 150 155 13–110 160 13–120 165 13–117 170–200 (5mm increments) 13–120 210–350 (10mm increments)

13–37 13–45

70 75 80 85

12.050

M × Pitch ℓ 12/13 M 6 × 1.0 12 16 M10 × 1.5 20 20 M12 × 1.75 24 25–60 M16 × 2.0 32

140 145 17–70 150–185 (5mm increments) 17–80 190 195 200 210 17–90 220 230 17–100 240 250 17–110 260 270 17–120 280 17–130 290 300 17–140 310 320 17–150 330 340 17–160 350 17–170 360 17–180 370 380 17–190 390–550 (10mm increments) 17–200

MC

90 95 13–50 100 105 110 115 13–60 120 125 13–70 130 135 13–80 140 145 13–90 150 155 13–100 160 165 13–110 170–200 (5mm increments) 13–120 210–350 (10mm increments)

32.000

11–16

40 45

25.000

32

50 55 60 65 11–24 70 75 11–35 80 85 11–45 90 95 11–50 100 105 11–60 110 115 11–70 120–200 (5mm increments) 11–80

25

50.000

M

Tapping on the head X Not available for D = 8/10 D

32.050

25.050

50

13.000

MMC

50.050

13

M × Pitch ℓ 12–20 M5 × 0.8 10 25–60 M8 × 1.25 16

13.050

13–35 13–45

70 75 80 85

Press–fit section tolerance alteration D m5 c D + 0.005 0 E Available for GPJL Leader assist mounting process E Available for D40/50/60

11–16

40 45

DKC

90 95 13–50 100–115 (5mm increments) 13–60 120 125 13–70 130 135 13–80 140 145 13–90 150 155 13–100 160 165 13–110 170 175 13–120 180–200 (5mm increments) 13–130 210–450 (10mm increments)

13–24 13–30 13–37 13–45

50 55 60 65 70 75 80 85

50 55 60 65 11–24 70 75 11–35 80 85 11–45 90 95 11–50 100 105 11–60 110 115 11–70 120–200 (5mm increments) 11–80 210–250 (10mm increments)

N

20–90 20–100 20–110 20–120 20–130 20–140 20–150 20–160 20–170 20–180

200 210 220 230 240 250 260 270

16.000

35.000

16

35

90 95 13–50 100 105 110 115 13–60 120 125 13–70 130 135 13–80 140 145 13–90 150 155 13–100 160 165 13–110 170–200 (5mm increments) 13–120

16.050

GA

35.050

28.000

Alteration details D P.789

28

280

28.050

60.000

290 300 310 320 330 340

60

60.050

350 360

370 380 20–190 390–550 (10mm increments) 20–200

E Designate Nmin. value for GPJL when no press–fit section is required. ex.D = 40 c N = 10 E The N dimension also includes the head thickness and the undercut below the head, so in case of N = T + (2 or 3), there will be no press–fit part.

797

798

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