Standard Components For Plastic Mold 2021

Total length designation type

High Speed Steel SKH51

STRAIGHT EJECTOR PINS WITH ENGRAVING –L DIMENSION DESIGNATION TYPE–

L

Part Number

High Speed Steel SKH51 + Hard chromate Die Steel SKD61 + Nitriding High Speed Steel SKH51

Characters for engraving (0–9, A–Z / ><+ – ・ . )

Quotation

Part Number

Delivery

Order

– L –

Head thickness T P Tolerance

Type Character P EPH 5M 6 – 200.00 – EPH 3M 5 – 184.25 –

Type

Character

ABC20

EPH

□ M □ MR

4mm (T4)

0 –0.005

@ /+

EPHJ EPHE

6/8mm (JIS)

(Sequential numbering designation)

4mm (T4)

–0.01 –0.02

EPHJE

Characters for engraving

– (AKC/AWC … etc.)

Part Number – L –

6/8mm (JIS)

Alterations

EPH5M 6 – 200.00 – ABC20 – AKC120

EPH □ M/EPH □ MR EPHJ □ M/EPHJ □ MR

EPHE □ M/EPHE □ MR EPHJE □ M/EPHJE □ MR

Die Steel SKD61

b 1 (Range of guaranteed shaft diameter precision)

x 1

Alteration details D P.9

Alterations

Code

Spec.

Alterations

Code

Spec.

Pre–Hardened Die Steel SKD61

Key flat cutting (angled) AKC = 1° increments E 0 < AKC < 360 E When combined with GCB/GCD, 90° increments only E No need to designate AKC0 Two parallel flats (angled) cutting AWC = 1° increments E 0 ≦ AWC < 360 E When combined with GCB/GCD, 90° increments only Right angled two flats cutting ARC = 1° increments E 0 ≦ ARC < 360 E When combined with GCB/GCD, 90° increments only Three flats (angled) cutting ADC = 1° increments E 0 ≦ ADC < 360 E When combined with GCB/GCD, 90° increments only

Head diameter change HC = 0.1mm increments E P + 1 ≦ HC < H, P ≧ 1.5

90 °

HC

0 ° θ 0

AKC

0 °

180 °

R ≦ 0.5 ( P ≦ 2

R ≦ 0.3 )

Stainless Steel SUS440C

P/2

- 0.1

270 °

0 - 0.02

- 0.01 - 0.02

Head diameter change (precision) HCC = 0.1mm increments E P + 1 ≦ HCC < H−0.3, P ≧ 1.5 Head thickness change TC = 0.1mm increments E T/2 ≦ TC < T, P ≧ 1.5 (Dimension L remains unchanged) E T−TC ≦ Lmax.−L

T

0

- 0.005 P

P

HCC

0 0.02 +

+ 0.05

( L > 200

L

L

0

90 °

4mm

θ 0 °

M Material SKH51 H Hardness 58–60HRC Range of guaranteed shaft diameter precision/base material hardness (Details D P.7 )

AWC

0 °

180 °

JIS (6/8mm)

E To determine the engraving position key flat cutting is made at the standard 0°.

0 - 0.1

P/2

270 °

0 - 0.02 TC

TC

10mm

T

1M/1MR (1 character)

2M/2MR (2 characters)

3M (3 characters)

4M (4 characters)

5M (5 characters)

90 °

θ

ARC

0 °

180 °

P –0.01 –0.02 P 0 - 0.005 –

Numbering on the head Range of designation and Designation method: D P.10 Automatic sequential numbering on the head Range of designation and Designation method: D P.10 Tip angle alteration GCB = Designation 1° unit E 60 ≦ GCB < 90 E L ≦ 200, Available when P ≧ 2 X Combination with GCD not available Tip angle alteration GCD = Designation 1°unit E 60 ≦ GCD < 90 E L ≦ 200, Available when P ≧ 2 X Combination with GCB not available Engraving depth alteration 0.05 c 0.1 E Available when P ≧ 1 X Combination with GCB/GCD not available.

0 °

217

0 - 0.1

P/2

NHC

270 °

90 °

P 0

θ

1

2

3

ADC

0 °

180 °

NHN

–0.002

0 °

W

W

W

W

W

0 - 0.1

P/2

270 °

Standard Size Total Length Designation

0.3 ≦ P ≦ 12

1.5 ≦ P ≦ 12

2.8 ≦ P ≦ 12

3.6 ≦ P ≦ 12

4.5 ≦ P ≦ 12

90 ° θ

E Please place order by the character order of molding products. E Refer to D P.90 for character font. Head thickness 4mm Head thickness JIS Part Number

Two flats (angled) cutting KGA = 1° increments E 0 < KGA < 360

KGA

GCB

180 °

0 °

0 - 0.1

P/2

+ 0.05 0

270 °

Shaft Diameter Designation Shaft Diameter/ Total Length Designation

L

Characters for engraving (Round Gothic type)

Two flats (angled) cutting KGB = 1° increments E 0 < KGB < 360 E Pay attention to the standard position of 0°. Varied dimension flat cutting P/2 ≦ KAC < H/2 KBC = 0.1mm increments only KAC < KBC < H/2 X Combination with other key flat cutting not available

0 °

L 0.01mm increments

θ

Type

+ 0.05 0

90 °

270 °

KGB

L

H T H T

Character

P

Head thickness 4mm

Head thickness JIS

GCD

180 °

GCD °

Tip Process

0.3

40.00– 60.00 40.00–100.00 40.00–150.00 40.00–200.00 40.00–250.00 40.00–250.00 40.00–200.00 40.00–250.00 40.00–250.00 40.00–200.00 40.00–250.00 40.00–250.00 40.00–200.00 40.00–250.00 40.00–250.00 40.00–200.00 40.00–250.00 40.00–200.00

0.4 0.5

KAC KBC

0.6 0.7 0.8 0.9

Engraving

3

0 °

EC

1 1.1 1.2 1.3 1.4

0 - 0.1

KBC 0

KAC

- 0.1

1.5 1.6

0 1 2 3 4 5 6 7 8 9

Gas Vent

1.7 1.8 1.9

4

1M 2M 3M 4M 5M

2

■ Relationship between Shaft Diameter (P) and Character Size (Q, W)

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Ejector Pins

Finished products

2.1

EPH

Normal character (

Convex character Embossed character )

No. of characters

No. of characters

2.2 2.3 2.4

5

Reversed reading (Concave character)

P Q W

P Q W

( P 0

–0.005 )

2.5 2.6

0.3 0.4

0.2 0.1 0.25 0.13

1.5– 1.9 2 – 2.2 2.3– 2.9 3 – 3.9 4 – 4.5 5 – 5.5

0.7 1.1 0.8 1.2 1.0 1.3 1.5 2.0 2.0 2.6 2.5 3.3 3.0 3.9 4.0 5.2 0.8 1.8 1.0 2.1 1.5 3.2 2.0 4.2 2.5 5.3 0.8 2.4 1.0 2.9 1.5 4.4 2.0 5.8 0.8 3.0 1.0 3.7 1.5 5.6

Groove width (a) 0.1 × Q–0.2 × Q Drafts for puling (b°) 35° ± 2°

2.7 2.8 2.9

6

0.5 0.35 0.18 0.6– 0.7 0.4 0.2 0.8– 0.9 0.6 0.3 1 – 1.2 0.8 0.4 1.3– 1.4 1.0 0.5 1.5– 1.9 1.2 0.6 2 – 2.4 1.5 0.8 2.5– 3.4 2.0 1.0 3.5– 4 3.0 1.5 4.5– 5 4.0 2.0 5.5– 12 5.0 2.5

2M 2MR (2 characters)

Details of engraving a b °

3

3.1

4

Characters for engraving

Order code

When P ≦ 0.9 0.03 ± 0.01 When P ≧ 1 0.05 ± 0.02 When EC code is used 0.1 ± 0.02

1M 1MR (1 character)

Name

3.2 3.3 3.4

3.5 3.6

7

/

/

6 – 7 8 –12 2.8– 3 3.1– 4 4.5– 5

Slash

3.7 3.8 3.9

Groove Depth (e)

> > < < + +

Greater

Sequential numbering designation

EPHE ( P –0.01 –0.02 )

4

Less

8

3M (3 characters)

4.5

1MR 2MR

Plus

8

5

EPHJ

5.5– 6.5

Minus Space

#

9

5.5

6

7 –12

( P 0

9

%

–0.005 )

6

10 11 13 14 15 17

3.6– 3.8

Centered dot

4M (4 characters)

@

40.00–250.00

6.5 7

3.9– 5

10

5.5– 6.5

.

EPHJE ( P –0.01 –0.02 )

Period

&

7 –12

8 9

11 14 15 17

4.5– 4.9 5 – 6.5

5M (5 characters)

8

10 12

7 –12

E Since some characters are prioritized as per the visibility, the Q/W dimensions may differ from the standard values.

Z A B 1 2 3 4 5

E 1MR/2MR are sequential numbering designation. In the case of bulk order of two or more ejector pins with the same size, the sequential numbering engraving is performed. E In case of 1MR, "0" is next to "9" while "A" is next to "Z". E In case of 2MR, the 1st digit is sequential, and if next to "9" or "Z", it starts from "0" or "A" while the 2nd digit is increased by one. X In case of 1MR/2MR, other engraving characters cannot be used for designation.

1MR (example) • When placing the order for 5 pieces of EPH1MR2–150–1

• When placing the order for 3 pieces of EPH1MR3–150–Z

2MR (example) • When placing the order for 4 pieces of EPH2MR4–100–01

01 02 03 04

• When placing the order for 4 pieces of EPH2MR4–100–A8

A8 A9 B0 B1 1X 1Y 1Z 2A 2B 2C

83

84

• When placing the order for 6 pieces of EPH2MR6–150–1X

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